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Porsche Boxster S 987 2005--2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster S Chassis Code: 987 Model Years Covered: 2005, 2006, 2007, 2008 Codes Engine Code Range: M97.21 (approx.) 👋 Introduction Market Position Vehicle...
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Porsche Boxster S 987 2005--2008 Workshop Service Repair ManualPorsche Boxster S 987 2005--2008 Workshop Service Repair ManualPorsche Boxster S 987 2005--2008 Workshop Service Repair ManualPorsche Boxster S 987 2005--2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster S
Chassis Code:
987
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Engine Code Range:
M97.21 (approx.)
👋 Introduction
Market Position
Vehicle Segment:
Premium Sports Car / Roadster
Target Audience:
Enthusiasts, DIY mechanics, professional technicians specializing in Porsche
Competitive Analysis
Key Competitors:
BMW Z4, Mercedes-Benz SLK, Chevrolet Corvette (C6)
Key Features
Vehicle Appeal:
Mid-engine RWD layout, excellent handling, refined driving experience, convertible top
Manual Value Proposition:
Empowers owners and technicians with dealer-level repair information, cost savings, quality service reputation
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Additional Coverage:
Routine Maintenance, Troubleshooting, Overhaul, Proprietary Component Information
Manual Type
Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Lubrication System, Fuel System, Ignition System, Exhaust System, Transmission
Chassis:
Brakes, Steering, Suspension
Electrical:
Electrical System, Wiring Diagrams (implied)
Body:
Bodywork, Exterior, Interior Components
Procedures Included
Maintenance:
Routine Maintenance, Tune-ups, Fluid Changes, Filter Replacements
Repair:
Removal & Install, Assemblies & Disassemblies, Overhaul, Diagnostic Procedures, Troubleshooting
Technical Depth
Depth:
Comprehensive, from routine servicing to full engine and transmission rebuilds
Special Emphasis:
Product-specific aspects, proprietary component integration
Technical Areas
Engine Management:
Detailed information on ECU, sensors, actuators, and diagnostic trouble codes (DTCs)
Suspension And Steering:
Information on McPherson strut front suspension, multi-link rear suspension, power steering system
Brake System:
Details on ABS, EBD, brake disc and pad replacement, caliper service
Body And Interior:
Panels, doors, convertible top mechanism, seats, dashboard components, climate control
Special Tools
Tool Identification:
References to Porsche special tool numbers and illustrations for specific procedures
Safety Procedures
Emphasis:
Highlights the importance of safety equipment and precautions, including the use of a torque wrench.
Diagnostic Information
Approach:
Provides diagnostic and repair procedures for troubleshooting issues effectively.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within PDF, beneficial for quick reference
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Flat-six (Boxer)
Displacement:
3.2 Liters (for 2005-2006), 3.4 Liters (for 2007-2008)
Engine Code 2005 2006:
M96.26
Engine Code 2007 2008:
M97.21
Performance
Horsepower 2005 2006:
280 hp @ 6200 rpm
Torque 2005 2006:
236 lb-ft @ 4700 rpm
Horsepower 2007 2008:
303 hp @ 6200 rpm
Torque 2007 2008:
255 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Type:
6-Speed Manual Transaxle
Optional
Type:
5-Speed Tiptronic Automatic Transaxle
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Manual Transmission Fluid Spec:
Refer to manual for specific GL-4 or GL-5 gear oil specifications and capacities
📐 Dimensions
Exterior
Length:
Approximately 170.5 inches (4330 mm)
Width:
Approximately 70.9 inches (1800 mm)
Height:
Approximately 50.1 inches (1273 mm)
Weights
Curb Weight Manual:
Approximately 3,043 lbs (1380 kg)
Curb Weight Tiptronic:
Approximately 3,131 lbs (1420 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not directly applicable to this era for specific roadster ratings, but Porsche generally prioritizes safety
IIHS Side Impact:
Not directly applicable to this era for specific roadster ratings
Active Features
ABS:
Standard Anti-lock Braking System
Psm:
Porsche Stability Management (PSM) - includes traction control and stability control
Passive Features
Airbags:
Driver and Passenger Airbags, Side Airbags (door mounted)
Roll Over Protection:
Integrated Roll-Over Protection System (ARH - Automatic Roll-over Ahead)
💡 Technology Features
Infotainment
Audio System:
Porsche CDR 24 or CDR 32 CD Radio with AM/FM tuner, optional Bose High-End Sound System.
Navigation:
Optional PCM (Porsche Communication Management) navigation system.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional ParkAssist (rear parking sensors)
Connectivity
Auxiliary Input:
Optional aux input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or annually, whichever comes first. Refer to manual for precise interval.
Major Service Interval:
Check manual for detailed service schedules, often around 30,000, 60,000, 90,000 miles.
Fluid Specifications
Engine Oil Spec:
Porsche A40 approved synthetic oil, e.g., Mobil 1 0W-40 or equivalent
Coolant Type:
Glysantin G48 or Porsche approved coolant (typically blue/green)
Brake Fluid Spec:
DOT 4 Plus or Porsche approved brake fluid
Known Issues
Intermediate Shaft Bearing Ims:
While less prevalent in the 9A1 engine later used, the M96/M97 engines in the 987.1 are susceptible to IMS bearing failure. This manual will detail inspection and potential preventative measures.
Rear Main Seal Rms:
Leaking rear main seal is a common Porsche issue; manual will cover diagnosis and replacement.
Convertible Top Mechanism:
Actuator, hydraulic lines, and fabric wear can occur; manual will cover troubleshooting and repairs.
📚 Vehicle History
Brand Heritage
Marque:
Porsche is renowned for its sports car engineering, performance, and racing pedigree.
Model Evolution
987 Generation Introduction:
The 987 generation was introduced for the 2005 model year, replacing the 986 Boxster.
987 Facelift:
A significant facelift occurred for the 2009 model year (987.2), but this manual covers the pre-facelift models.
Production
Manufacturing Location:
Valmet Automotive, Uusikaupunki, Finland (for original production)
🏆 Awards & Recognition
Recognitions
Car And Driver నించ:
The Boxster generation, including the 987, was a frequent contender and winner in Car and Driver's annual '10Best' lists for its class.
Ward Auto Powertrain Excellence:
Porsche engines often receive recognition for engineering and performance from automotive publications.
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