RENAULT KANGOO I 1997-2002 Workshop Service Repair Manual

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This manual covers the Renault Kangoo I, First Generation (KC), produced from 1997 to 2002. Known for its practicality, spacious interior, and versatile design, the Kangoo I was positioned as...

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Taper: Car

Distributeur:

UGS: 150597

Mots clés: 1997 1998 1999 2000 2001 2002 Car Engines F8Q KANGOO I Renault

Variantes de produits

Description

This manual covers the Renault Kangoo I, First Generation (KC), produced from 1997 to 2002. Known for its practicality, spacious interior, and versatile design, the Kangoo I was positioned as a compact MPV and leisure activity vehicle, competing with models like the Citroën Berlingo and Peugeot Partner. It offered a robust solution for both families and commercial users, available with 1.1L, 1.4L petrol, and 1.9L diesel engines, all typically paired with a 5-speed manual gearbox. Its engineering focused on utility and reliability, making it a popular choice in its segment. This comprehensive workshop service and repair manual provides detailed information for maintaining and repairing the Renault Kangoo I. It covers a wide array of systems, including engine overhaul, drivetrain, suspension, steering, body, chassis, comfort, and electrical systems, with specific procedures for routine maintenance, fluid changes, and complex component repairs. The manual includes troubleshooting guides, diagnostic procedures, and detailed technical specifications, presented with visual aids such as exploded views and diagrams. This resource is designed for professional technicians and owners alike, offering the same level of detail utilized by service personnel.

🏷️ Basic Information

Identification

Make:

Renault

Model:

Kangoo I

Model Generation:

First Generation (KC)

Production Years Covered:

1997-2002

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle

Competitive Analysis

Competitors:

Citroën Berlingo, Peugeot Partner, Fiat Doblò, Volkswagen Caddy.

Key Features

Appeal:

Known for its practicality, spacious interior, versatility, and robust design, catering to families and commercial users alike.

Manual Value Proposition

Technician Equivalent:

This is the same manual used by official Renault technicians.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive workshop service and repair

Page Count

Estimated Page Count:

Likely several hundred pages, given the detailed content list. Exact count not provided, but described as 'very comprehensive'.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (implied by product description)

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Complete engine overhaul, draining/refilling, lower engine, top and front end, fuel/air mixture, fuel system, pumps system, preheating, emission control, starting-charging, ignition, cooling, exhaust, fuel tank, diesel equipment, injection, engine mounting.

Drivetrain Systems:

Clutch system, manual gearbox, immobiliser, driveshafts.

Suspension Steering:

Front bearing elements, rear bearing elements, wheels and tyres, steering assembly, mechanical control components.

Body Chassis:

Hydraulic systems, lower structure, upper rear structure, body top, external accessories, body interior trim.

Comfort Systems:

Heating/Ventilation, Air Conditioning, Instrument panel.

Electrical Systems:

Electrical accessories, Wiring diagrams.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, lubrication.

Repair:

Detailed step-by-step repair procedures for all covered systems.

Diagnostics:

Troubleshooting guides and diagnostic procedures are implied by the comprehensive nature and inclusion of wiring diagrams.

Overhaul Rebuild:

Complete engine rebuild procedures, gearbox overhauls, and component-level repairs.

Technical Depth

Depth:

Professional technician level, covering everything from basic maintenance to complex component removal, installation, and adjustment.

Visuals:

Detailed exploded views, pictures, and diagrams

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

Fully printable (selected pages or whole manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Usability

Searchability:

Implied searchable text within the PDF format

⚙️ Engine Specifications

Primary Engine

Engines Covered:

1.1L D7F, 1.4L E7J, 1.9L F8Q (Diesel)

Engine 1 1L D7F

Displacement:

1.1 Liters (1149 cc)

Configuration:

Inline 4-cylinder, SOHC

Engine 1 4L E7J

Displacement:

1.4 Liters (1390 cc)

Configuration:

Inline 4-cylinder, SOHC

Engine 1 9L F8Q

Displacement:

1.9 Liters (1870 cc)

Configuration:

Inline 4-cylinder, SOHC, Diesel

Fuel System:

Indirect Injection (IDI) Diesel

Performance

Typical Horsepower 1 1L:

Approx. 60 PS (59 hp; 44 kW)

Typical Horsepower 1 4L:

Approx. 75 PS (74 hp; 55 kW)

Typical Horsepower 1 9D:

Approx. 65 PS (64 hp; 48 kW)

Fuel System

Petrol Injection:

Multipoint Fuel Injection (MPI) for E7J and D7F engines.

Preheating

Diesel Preheating:

Glow plug system for diesel engine starting.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Gearbox

Optional

Automatic Transmission:

Generally not available on this generation, primarily manual.

Features

Clutch Type:

Dry single-plate clutch

📐 Dimensions

Exterior

Length:

Approx. 4050 mm (159.4 in)

Width:

Approx. 1650 mm (65.0 in)

Height:

Approx. 1800 mm (70.9 in)

Cargo

Luggage Volume Seats Up:

Approx. 530-650 liters (depending on configuration)

Luggage Volume Seats Down:

Up to 2500 liters (with rear seats removed)

Weights

Curb Weight:

Approx. 1100-1250 kg (depending on engine and equipment)

🛡️ Safety Features

Ratings

Euroncap Rating:

3 stars (for early models, later improvements may exist). Known for structural integrity in its class.

Active Features

Optional on some models, standard on later/higher trims.

Passive Features

Airbags:

Driver airbag standard; passenger airbag optional.

Seatbelts:

All seats equipped with three-point seatbelts.

💡 Technology Features

Infotainment

Audio System:

Basic radio/cassette or CD player, often with steering wheel controls on higher trims.

Driver Assistance

Cruise Control:

Generally not available or a rare option on this generation.

Connectivity

Bluetooth:

Not available on models from this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 - 15,000 km or 1 year, whichever comes first. Refer to manual for specific engine.

Timing Belt Interval:

For E7J and F8Q engines, typically 60,000-120,000 km or 4-5 years. Crucial to follow manual.

Fluid Specifications

Engine Oil Specification:

API SH/SJ, ACEA A2/A3, viscosity typically 10W-40 or 5W-40. Refer to manual for precise grade and capacity.

Coolant Specification:

Ethylene glycol-based antifreeze, typically blue or red colored. Capacity approx. 5-6 liters. Refer to manual.

Brake Fluid Specification:

DOT 3 or DOT 4.

Gearbox Oil Specification:

API GL-4, SAE 75W-80 or 75W-90. Capacity approx. 2.2 - 2.5 liters. Refer to manual.

Known Issues

Common Faults Petrol:

Ignition coil failure, throttle body issues, lambda sensor problems.

Common Faults Diesel:

Glow plug issues, injector problems, potential head gasket issues on high mileage units, timing belt replacement crucial.

Common Faults General:

Rear axle torsion bar issues (potential sagging), electric window mechanisms, central locking faults.

📚 Vehicle History

Brand Heritage

Manufacturer:

Renault is a French multinational automobile manufacturer established in 1899.

Model Evolution

Launch Year:

Platform:

Based on the Renault Clio platform, adapted for a van/MPV body style.

Production

Manufacturing Locations:

Primarily France (Maubeuge factory).

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the 1997-2002 Kangoo I are not prominently cited, it was consistently praised for its practicality and value in the automotive press.