Rincon TRX680 FA FGA 680 ATV Service Repair Manual

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Mots clés: ATV Honda Powersports Rincon Rincon Series TRX680 TRX680FA TRX680FGA

Variantes de produits

Description

The Honda Rincon TRX680 FA FGA is a versatile All-Terrain Vehicle (ATV) renowned for its robust engineering and reliable performance, covering production years from 2006 through 2016. Featuring a powerful 675cc liquid-cooled, V-twin engine paired with an advanced automatic transmission, the Rincon is designed for a wide range of demanding tasks and recreational activities. Its capabilities are further enhanced by the selectable TraxLok 2WD/4WD system, ensuring optimal traction across diverse terrains. The Rincon's design emphasizes durability, user comfort, and the quality that is globally recognized in the powersports industry. This comprehensive Service Repair Workshop Manual provides over 550 pages of detailed information essential for the maintenance, diagnosis, and repair of your Honda Rincon TRX680 FA FGA. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, electrical systems, and fuel system, offering step-by-step instructions, troubleshooting guidance, and technical specifications. Whether you are performing routine scheduled maintenance, addressing complex repairs, or conducting full component rebuilds, this manual serves as an indispensable resource for ATV owners, DIY mechanics, and professional technicians, ensuring the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Honda

Model:

Rincon TRX680 FA FGA

Product Type:

ATV Service Repair Manual

👋 Introduction

Market Position

Target Audience:

ATV owners, DIY mechanics, professional repair shops

Competitive Analysis

Value Proposition:

Provides comprehensive repair and maintenance information, saving on labor costs and ensuring proper upkeep.

Key Features

Completeness:

100% complete and intact, covering all aspects of service and repair.

Delivery Method:

Instant download via email, facilitating immediate access.

📋 Manual Details

Coverage Areas

Applicable Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, top end, bottom end, cooling system, lubrication system

Transmission:

Automatic transmission (AT), torque converter, gear selection, internal components

Drivetrain:

Front and rear driveshafts, differentials, CV joints, final drive

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings

Brakes:

Front and rear hydraulic disc brakes, brake caliper overhaul, brake lines, master cylinder

Electrical:

Ignition system, starting system, charging system, lighting, instrumentation, wiring diagrams, ECU

Fuel System:

Fuel injection system (PGM-FI), fuel pump, injectors, fuel filter, sensors

Cooling System:

Radiator, fan, water pump, coolant flow, thermostat

Exhaust System:

Exhaust manifold, muffler, catalytic converter (if applicable)

Chassis And Frame:

Frame inspection, steering system, wheels, tires

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, inspections

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes

Repair:

Detailed step-by-step repair instructions for all major components and systems

Rebuilds:

Complete disassembly and reassembly of engine, transmission, and other major assemblies

Disassembly Reassembly:

Comprehensive guidance on taking apart and putting back together the entire ATV

Technical Depth

Depth Level:

Detailed, from basic DIY to experienced mechanic

Illustrations:

Hundreds of detailed illustrations and photos

Instruction Style:

Step-by-step instructions

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Print Quality:

High-quality, clear and legible

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

675cc, Liquid-cooled, 4-stroke, OHV, V-twin

Bore X Stroke:

70mm x 65mm (Typical for TRX680FA)

Compression Ratio:

9.2:1 (Typical for TRX680FA)

Performance

Horsepower:

Approx. 48-50 HP (Estimate based on typical 680cc V-twin ATV performance)

Torque:

Approx. 42-44 lb-ft (Estimate based on typical 680cc V-twin ATV performance)

Fuel System

Fuel Delivery:

PGM-FI (Programmed Fuel Injection)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition) with electronic advance

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

SAE 10W-30 API SG or higher (Consult manual for specific Honda recommendations)

Engine Oil Capacity

Oil Capacity:

Approx. 4.0 US qt. (3.8 L) with filter change (Consult manual for exact capacity)

🔧 Transmission

Standard

Transmission Type:

Automatic (3-speed with torque converter and electronic shifting)

Optional

Transmission Features:

TraxLok (selectable 2WD/4WD)

Features

Gear Ratios:

Manual specifies detailed gear ratios for all forward gears and reverse.

Fluid Specifications

Transmission Fluid Type:

Honda HP Automatic Transmission Fluid (ATF-HP) or equivalent meeting Honda specifications.

📐 Dimensions

Exterior

Length:

Approx. 83.2 inches (2113 mm)

Width:

Approx. 46.5 inches (1181 mm)

Height:

Approx. 47.4 inches (1204 mm)

Wheelbase:

Approx. 50.6 inches (1285 mm)

Weights

Curb Weight:

Approx. 661 lbs (300 kg)

Towing Capacity:

849 lbs (385 kg)

Rack Capacity Front:

45 kg (99 lbs)

Rack Capacity Rear:

85 kg (187 lbs)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable ATV safety standards. Specific ratings are not typically provided in the same way as passenger vehicles.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Drive System:

Selectable 2WD/4WD (TraxLok) for varied terrain.

Passive Features

Lighting:

Dual 35W headlights, 8W taillight/brake light.

Operator Interface:

Ergonomic seating position, hand-operated controls.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (ATV focus on utility and performance, not infotainment).

Driver Assistance

Traction Control:

Limited slip front differential and TraxLok 4WD system contribute to traction.

Connectivity

Connectivity Features:

N/A (ATV focus on mechanical systems).

Engine Management

ECM (Electronic Control Module) manages fuel injection, ignition timing, and transmission shifting.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles or 6 months (Consult manual for specific interval).

Air Filter Cleaning:

Every 300 miles or 3 months (More frequently in dusty conditions).

Spark Plug Replacement:

Every 4,000 miles or 24 months (Consult manual for correct gap).

Fluid Specifications

Coolant Type:

Honda Antifreeze/Coolant (Type 2) or equivalent with 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (Consult manual for exact specification).

Known Issues

Common Wear Items:

CV joint boots, brake pads, tires, suspension bushings.

Potential Concerns:

Overheating during prolonged heavy use, potential transmission issues if fluid maintenance is neglected (as detailed in the manual).

📚 Vehicle History

Brand Heritage

Brand:

Honda is a globally recognized leader in powersports, known for reliability and innovation.

Model Evolution

Model Introduction:

The Rincon series, particularly the TRX680FA, represented Honda's flagship in the utility ATV segment with its powerful V-twin engine and advanced automatic transmission.

Production

Manufacturing Origin:

Typically manufactured by Honda Motor Co., Ltd. in Japan or through their global manufacturing network.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Honda ATVs are consistently recognized for their reliability, build quality, and performance in the powersports industry.