🏷️ Basic Information

Make:

SsangYong

Model:

Actyon Sports

Product Type:

Full Service & Repair Workshop Manual

Model Code General:

Q200

Body Style:

Pickup Truck / Utility Vehicle

👋 Introduction

Vehicle Segment:

Mid-size pickup truck / lifestyle utility vehicle

Key Competitors Era:

Mitsubishi Triton/L200, Nissan Navara/Frontier, Toyota Hilux, Ford Ranger

Value Proposition:

Robust utility, distinctive styling, value-oriented pricing

Target Audience:

DIY mechanics, independent repair shops, fleet owners

Benefits To Owner:

Reduced repair costs, improved vehicle longevity, enhanced understanding of vehicle systems

📋 Manual Details

Years Covered:

2006-2011

Estimated Pages:

Hundreds (Specific number not provided, but described as comprehensive)

Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language:

English (Implied by product description and typical market availability)

Digital Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, diagnostics, component testing, timing, lubrication, cooling

Engine Control System:

ECU, sensors, actuators, fuel injection, ignition system, emissions control

Transmission Manual:

Clutch, gearbox, driveline, overhaul, adjustment, fluid specifications

Transmission Automatic:

Internal components, torque converter, hydraulic system, electronic control, fluid specifications

Suspension System:

Front and rear suspension components, springs, shock absorbers, bushings, alignment

Steering System:

Steering rack, power steering pump, linkages, adjustment, repair

Brake System:

Front and rear brakes (disc/drum), ABS, brake lines, master cylinder, calipers, pads, rotors, bleeding

Electrical System:

Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays

Body And Chassis:

Body panels, doors, interior trim, seats, underbody, frame repair, corrosion protection

Heating Ventilation And Air Conditioning:

HVAC system components, refrigerant, diagnostics, repair

Restraint System:

Airbags, seatbelts, SRS system diagnostics and repair

Fuel System:

Fuel pump, injectors, lines, tank, evaporative emissions control

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, hangers

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting

Component Replacement:

Step-by-step instructions for replacing major and minor components

Engine Rebuild:

Detailed procedures for complete engine disassembly, inspection, and reassembly

Transmission Overhaul:

Comprehensive guide to transmission disassembly, repair, and reassembly

Electrical Diagnostics:

Use of multimeters, oscilloscopes, and specific diagnostic tools; interpretation of wiring diagrams

Body Repair:

Panel alignment, dent repair, rust mitigation, glass replacement

Specifications Data:

Torque specifications, clearances, fluid capacities, timing settings

Depth Of Coverage:

Professional-level, suitable for complete vehicle repairs and diagnostics

Diagram Quality:

Hundreds of detailed photos and exploded diagrams

Instruction Style:

Step-by-step instructions

📊 Manual Specifications

Compatibility:

Windows & MAC computers

Searchability:

Likely searchable PDF (typical for professional manuals)

Print Capability:

Printable (single pages or entire manual)

Binding:

Not Applicable (Digital Download)

Paper:

Not Applicable (Digital Download)

Usage Rights:

Lifetime use, unlimited computers

Version Type:

Full, unrestricted version

⚙️ Engine Specifications

Engine Type:

Commonly available diesel (e.g., 2.0L Turbo Diesel, 2.7L Turbo Diesel, 2.2L Turbo Diesel) and petrol variants (e.g., 2.3L Petrol)

E.G. Xdi200:

2.0L Inline 4-cylinder Turbo Diesel, e.g., XDi200

E.G. Xdi270:

2.7L Inline 4-cylinder Turbo Diesel, e.g., XDi270

Typical Horsepower Diesel:

115-140 HP (approximate, varies by specific engine variant)

Typical Torque Diesel:

250-320 Nm (approximate, varies by specific engine variant)

Injection Type:

Common Rail Direct Injection (CRDI) for diesel engines

Coolant Type:

Glycol-based coolant (e.g., HOAT or OAT, consult specific model for exact spec)

Engine Oil Type:

Diesel: API CJ-4 or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-30. Petrol: API SN or equivalent synthetic/semi-synthetic, SAE 5W-30 or 10W-40. (Always consult manual for exact specification).

Oil Capacity E.G. Xdi200:

Approximately 6.5 - 7.5 liters (Consult manual for exact capacity).

🔧 Transmission

Transmission Type Common:

5-speed or 6-speed Manual Transmission

Transmission Type Optional:

4-speed or 5-speed Automatic Transmission

Drivetrain:

Part-time 4WD (4x4) with high-low range, RWD (2WD) variants available

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Consult manual for exact specification).

Automatic Transmission Fluid:

ATF SP-III or equivalent (Consult manual for exact specification).

📐 Dimensions

Wheelbase:

Approx. 3000 mm

Length:

Approx. 4965 mm

Width:

Approx. 1865 mm

Height:

Approx. 1715 mm

Payload Capacity:

Typically around 1000 kg (Varies by configuration)

Curb Weight:

Approx. 1800 - 2000 kg (Varies by configuration)

Towing Capacity:

Varies significantly by market and configuration, typically in the 1500-2500 kg range (Consult local regulations and manual).

🛡️ Safety Features

Crash Test Results:

Variable depending on market and specific test. Later models may have improved safety features. (Not consistently rated in major global NCAP tests).

ABS:

Standard on most models, often with EBD (Electronic Brakeforce Distribution)

Traction Control:

Available on some higher trims or 4WD models

Airbags:

Driver and front passenger airbags standard on most models. Side airbags may be optional.

Seatbelts:

Pre-tensioning front seatbelts

💡 Technology Features

Audio System:

Typically features a CD player, radio, and basic aux input. Higher trims may offer MP3 compatibility and more speakers.

Navigation:

Optional or aftermarket navigation systems were available.

Cruise Control:

Available on higher trim levels.

Bluetooth:

Rare on early models, might be present on later or higher trims.

🔧 Maintenance

Oil And Filter Change:

Typically every 7,500 - 10,000 km or 6-12 months (Consult manual for specific engine and driving conditions).

Air Filter Replacement:

Every 20,000 - 30,000 km or as needed based on conditions.

Fuel Filter Replacement Diesel:

Every 30,000 - 40,000 km (Crucial for diesel engines).

Transmission Fluid Change Auto:

Every 40,000 - 60,000 km (or per manual recommendation).

Brake Fluid:

DOT 3 or DOT 4 (Consult manual for specific type).

Coolant Capacity:

Approx. 8-9 liters (Consult manual for exact capacity).

Diesel Particulate Filter:

Potential for DPF clogging in vehicles primarily used for short trips or low-speed city driving (if equipped).

Suspension Bushings:

Wear on suspension bushings can lead to knocking noises and poor handling over time.

Turbocharger:

As with any turbocharged diesel, turbocharger longevity depends on maintenance and avoiding prolonged idling/hard acceleration from cold.

Electrical Connectors:

Corrosion or poor connections in exterior lighting and sensors can occur in humid or salty environments.

📚 Vehicle History

Manufacturer Origin:

South Korea

First Generation Introduction:

Introduced in 2005 as a successor to the Musso Sports.

Design Language:

Characterized by distinctive, somewhat polarizing styling, especially the front end.

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Industry Accolades:

No widely publicized major industry awards for this specific model in major markets.

Consumer Satisfaction:

Mixed to positive, often cited for value and capability rather than refinement or advanced features.