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2010 Korando Actyon SsangYong Factory Service Repair Manual Downloa

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Actyon Year: 2010 Generation Generation Designation: Korando (C300) Codes Chassis Code: C300 👋 Introduction Market Position Market Position: The SsangYong Korando Actyon...
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2010 Korando Actyon SsangYong Factory Service Repair Manual Downloa
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando Actyon
Year:
2010
Generation
Generation Designation:
Korando (C300)
Codes
Chassis Code:
C300
👋 Introduction
Market Position
Market Position:
The SsangYong Korando Actyon (C300) is a compact SUV that occupied a niche segment, often competing with other value-oriented SUVs. It aimed to offer robust capabilities and a distinctive design.
Competitive Analysis
Competitive Analysis:
Competed against vehicles such as the Kia Sportage, Hyundai Tucson, Nissan Qashqai, and Mitsubishi Outlander in its target markets. Known for its distinctive styling and often more affordable price point.
Key Features
Key Features:
Available with diesel engines, optional all-wheel drive, and a body-on-frame or unibody construction depending on specific market configurations and generations. The 2010 model typically featured a more rugged, SUV-like appearance.
Platform
Platform:
Based on SsangYong's compact SUV architecture of the era.
Design Philosophy
Design Philosophy:
Emphasized a distinctive, somewhat avant-garde exterior design coupled with the practicality of a compact SUV. Often highlighted its Korean heritage and value proposition.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Drivetrain, Chassis, Electrical, Body, HVAC, Emissions, Diagnostics, Troubleshooting, Maintenance
Page Count
Page Count:
Estimated 1500+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Intake System, Automatic Transmission, Manual Transmission, Transfer Case, Front Axle, Rear Axle, Suspension (Front & Rear), Steering System, Brake System (ABS, EBD), Power Steering, Electrical System (Wiring Diagrams, Components), Lighting System, Instrument Cluster, HVAC System, Body Control Module (BCM), SRS Airbag System, Immobilizer System, Keyless Entry System, Audio System, Power Windows & Locks, Wiper & Washer System, Chassis & Frame, Exterior Body Panels, Interior Trim, Safety Restraints
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Troubleshooting Guides, Diagnostic Procedures, Component Removal & Installation, Component Overhaul & Repair, Torque Specifications, Electrical Component Testing, Wiring Harness Repair, Body Panel Alignment, Interior Trim Removal & Installation, HVAC System Servicing, Emission Control System Repair, Brake System Bleeding & Adjustment, Suspension Component Replacement, Steering System Alignment, Transmission Fluid Change, Engine Oil & Filter Change, Spark Plug Replacement, Belt Replacement, Fluid Level Checks & Topping Up
Technical Depth
Technical Depth:
Comprehensive: Includes detailed step-by-step repair instructions, diagnostic flowcharts, exploded views, wiring schematics, component specifications, and troubleshooting for all major vehicle systems.
Diagnostic Tools Required
Diagnostic Tools Required:
OBD-II Scanner, Multimeter, Pressure Gauges (fuel, oil, coolant), Specialty SsangYong Diagnostic Software (optional but recommended for advanced diagnostics).
Electrical Diagrams
Electrical Diagrams:
Detailed wiring diagrams for all major electrical systems, including engine control, lighting, infotainment, power accessories, and safety systems.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Printable)
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Manual Completeness
Manual Completeness:
Complete Factory Service Repair Manual, covering all aspects of vehicle maintenance, diagnostics, and repair.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L e-XDi200 Turbocharged Diesel
Performance
Horsepower:
Approx. 175 PS (173 bhp; 129 kW) @ 4000 rpm
Torque:
Approx. 360 Nm (266 lb-ft) @ 1500-3000 rpm
Fuel System
Fuel System:
Common Rail Direct Injection (CRDi) with Turbocharging and Intercooler
Engine Codes
Engine Code:
e-XDi200
Displacement
Displacement:
1998 cc
Bore Stroke
Bore Stroke:
86.0 mm x 86.0 mm
Compression Ratio
Compression Ratio:
16.5:1
Cylinder Layout
Cylinder Layout:
Inline 4-cylinder
Engine Management
Engine Management System:
SsangYong proprietary ECU (likely a Delphi or Bosch system for the diesel).
Turbocharger
Turbocharger Type:
Variable Geometry Turbocharger (VGT)
Emission Control
Emission Control Features:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Catalytic Converter.
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual Transmission
Optional
Optional Transmission:
6-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Fluid Type
Automatic Transmission Fluid Type:
Refer to manual for specific OEM-approved ATF (e.g., ATF-3, ATF-4 equivalent)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Refer to manual for specific capacity (typically 7-9 liters)
Gear Ratios
Gear Ratios:
Refer to manual for specific gear ratios of manual and automatic transmissions.
📐 Dimensions
Exterior
Length:
Approx. 4410 mm (173.6 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1660 mm (65.4 in)
Wheelbase:
Approx. 2650 mm (104.3 in)
Ground Clearance:
Approx. 194 mm (7.6 in) - may vary slightly with wheel size.
Weights
Curb Weight:
Approx. 1600 - 1800 kg (3527 - 3968 lbs), depending on configuration
Cargo
Cargo Volume:
Approx. 678 liters (23.9 cu ft) with rear seats up, expandable when folded.
Wheels Tires
Wheel Size:
16-inch or 17-inch alloy wheels.
Tire Size:
Commonly 225/75R16 or 235/60R17, depending on trim and options.
Bolt Pattern:
5x130mm
🛡️ Safety Features
Ratings
Safety Ratings:
Varies by market. Refer to specific regional crash test data (e.g., Euro NCAP, KNCAP).
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Program (ESP) (optional/standard on higher trims)
Passive Features
Passive Features:
Front Airbags (Driver & Passenger), Side Airbags (optional), Curtain Airbags (optional), Seatbelt Pretensioners, Crumple Zones
Brakes
Front Brakes:
Ventilated Disc
Rear Brakes:
Disc
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment typically included an AM/FM/CD player with aux input. Higher trims may have offered optional touchscreen navigation systems and more advanced audio components.
Driver Assistance
Driver Assistance:
Features like cruise control, parking sensors (rear), and traction/stability control systems were available depending on trim level.
Connectivity
Connectivity:
Standard features would include basic connectivity like USB and auxiliary inputs. Bluetooth for hands-free calling might be an option on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first.
Fuel Filter Replacement:
Every 40,000 km (24,850 miles) or 24 months.
Air Filter Replacement:
Every 30,000 km (18,650 miles) or 18 months.
Cabin Air Filter Replacement:
Every 20,000 km (12,400 miles) or 12 months.
Coolant Replacement:
Initial: 5 years or 100,000 km (62,150 miles). Subsequent: Every 2 years or 40,000 km (24,850 miles).
Transmission Fluid Change:
Manual: Check condition periodically, replace as needed. Automatic: Typically every 60,000 km (37,000 miles) or 36 months.
Spark Plug Replacement:
Diesel engine does not use spark plugs. For gasoline variants (if applicable), refer to manual, typically 100,000 km.
Fluid Specifications
Engine Oil Specification:
API CI-4 or ACEA E7/E5 rated, SAE 5W-30 or 10W-30 (depending on climate). Refer to manual for exact viscosity grades.
Engine Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter change.
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
Refer to manual for specific OEM-approved hydraulic fluid.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, mixed 50/50 with distilled water.
Known Issues
Known Issues:
Potential issues can include turbocharger wear, injector problems in diesel engines, EGR valve issues, and some electrical gremlins. Suspension components and DPF (Diesel Particulate Filter) regeneration issues are also commonly reported in diesel models.
📚 Vehicle History
Brand Heritage
Brand Heritage:
SsangYong, a South Korean manufacturer, has a history dating back to 1954, initially producing Jeeps and commercial vehicles. They are known for their SUVs and MPVs, often featuring diesel powertrains and robust construction.
Model Evolution
Model Evolution:
The Korando Actyon (C300) was introduced globally around 2005-2006, replacing the original Korando. It featured a distinctive, somewhat polarizing design. The 2010 model year likely represents a mid-cycle refresh or continued iteration of this generation.
Production
Production Location:
South Korea (SsangYong Pyeongtaek Plant)
Production Years
Production Years Generation:
Approximately 2005 - 2010 (for this specific generation, prior to the major redesign of the Korando C).
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the 2010 Korando Actyon are not widely documented in major automotive publications, but it was generally considered a capable and competitively priced SUV in its segment.
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