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Introduction
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Market Position
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Positioning:
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Reliable and versatile LPG forklift trucks designed for a range of industrial material handling applications. Positioned as robust and efficient workhorses.
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Key Features
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Features:
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LPG fuel system for indoor/outdoor use, durable construction, ergonomic operator compartment, various control options (multi-lever, joystick, fingertip), optional attachments, high visibility mast design.
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Target Audience
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Audience:
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Forklift operators, maintenance technicians, service managers, warehouse and logistics personnel responsible for operating and maintaining Still RX70 series forklifts.
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Documentation Scope
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Scope:
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Comprehensive guide covering safe operation, daily checks, maintenance schedules, technical data, and troubleshooting for the specified RX70 models.
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Manual Coverage
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Systems Covered
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Powertrain:
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LPG Engine Operation, Fuel System (LPG Cylinder/Tank), Cooling System, Exhaust System
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Hydraulics:
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Lift Mast Operation, Hydraulic Circuitry, Attachments Control, Hydraulic Fluid Maintenance
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Electrical:
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Circuit Diagrams, Lighting, Warning Systems, Display Unit, Sensors, Fuses
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Chassis And Drivetrain:
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Steering System, Braking System (Service and Parking), Drive Direction Control, Wheels and Tyres
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Operator Interface:
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Driver's Compartment Layout, Operating Devices (Levers, Joystick, Fingertip), Display and Operating Unit, Seat and Steering Column Adjustment
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Procedures Included
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Pre Operation:
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Visual Inspections, Fluid Level Checks (Oil, Coolant, Hydraulic), Tyre Condition, Operator Seat and Steering Column Adjustments
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Operation:
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Startup Procedures, Driving Techniques, Lifting and Lowering Loads, Load Handling Safety, Attachment Operation, Cab Operation, Trailer Towing
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Maintenance:
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Scheduled Maintenance (50, 1000, 3000, 9000 Hour/Annual), Fluid Changes, Filter Replacements, Lubrication, Component Checks (Belts, Hoses, Chains)
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Troubleshooting:
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Fault Display Interpretation, Error Code Tables, Specific Malfunction Guidance (e.g., Lifting Malfunctions, Engine Issues)
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Safety:
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Hazard Identification, Safety Regulations, Residual Risk Assessment, Emergency Procedures (Shutdown, Tip-over, Jump-starting), Refueling Safety
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Attachment Operation:
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Detailed instructions on fitting attachments and controlling various attachments using different control configurations (multi-lever, mini-lever, joystick, fingertip).
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Technical Depth
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Depth:
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Comprehensive coverage from basic operation and daily checks to detailed maintenance procedures and troubleshooting. Includes technical data and circuit diagrams for advanced understanding.
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Technical Areas
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Diagnostics:
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Covers fault displays and provides an error code table, aiding in diagnosing operational issues.
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Engine Specifications
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Primary Engine
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Fuel Type:
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LPG (Liquefied Petroleum Gas)
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Engine Type:
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Internal Combustion Engine (Specific model and displacement not detailed in product info, but typically industrial-grade engines designed for forklifts).
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Performance
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Performance Characteristics:
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Engine power and torque optimized for material handling tasks, balancing performance with fuel efficiency and emissions control.
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Fuel System
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Fuel Delivery:
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LPG cylinder or tank with appropriate regulators and fuel lines. Manual covers cylinder valve operation and refueling procedures.
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Cooling System
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Cooling Type:
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Liquid-cooled, with detailed checks for coolant level and additive concentration.
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Emission Control
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Emissions:
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Focus on regularly checking harmful substances in exhaust gas, indicating compliance with relevant emissions standards.
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Maintenance
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Air Filter Replacement:
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Procedure for changing the air filter insert is detailed in the maintenance section.
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Safety Features
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Ratings
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Safety Compliance:
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CE labelling and EC declaration of conformity in accordance with Machinery Directive are stated, indicating adherence to European safety standards.
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Active Features
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Operator Safety:
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Seat belt, emergency off switch, signal horn, driver's seat adjustment for ergonomics and safety, safety inspections.
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System Safety:
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Brake system checks, steering system checks, lift cut-out functions (variant), hydraulic blocking function, clamp locking mechanism (variant).
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Passive Features
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Operator Protection:
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Overhead guard, driver's cab options, seat belt, warning regarding non-original parts to maintain structural integrity.
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Hazard Management
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Hazards Countermeasures:
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Detailed section on residual dangers, residual risks, and an overview of hazards and countermeasures, including dangers to employees.
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Consumables Safety
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Handling Consumables:
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Safety regulations for handling consumables such as oils, hydraulic fluid, battery acid, LPG, coolant, and brake fluid, including disposal instructions.
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Technology Features
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Infotainment
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Cab Features:
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Operation of interior lighting, rear window heating, radio (variant), and controls for heating system are detailed, contributing to operator comfort.
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Driver Assistance
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Assistance Systems:
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FleetManager (variant) for fleet management, cruise control (variant), and an accident recorder (variant) are mentioned, indicating available technological enhancements.
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Operator Interface
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Display Unit:
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Detailed operation of the display unit, including adjusting displays, setting date/time, resetting trip data, setting language, and configuring Blue-Q efficiency mode.
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Efficiency Mode
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Blue Q:
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Specific section on Blue-Q efficiency mode, detailing its functional description, effects on consumers, and how to switch it on/off.
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Maintenance
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Service Intervals
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Scheduled Maintenance:
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Includes specific intervals: Maintenance after first 50 operating hours, regular maintenance, 1000-hour/Annual maintenance, 3000-hour/Two-year maintenance, and 10-year maintenance.
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Fluid Specifications
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Lubricant Recommendations:
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Permissible consumables are listed, including specific requirements for Oils, Hydraulic Fluid, Coolant, and Brake Fluid. Filter part numbers and maintenance requirements for LPG systems are also covered.
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Known Issues
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Common Wear Items:
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The manual details checks and maintenance for common wear items such as lift chains, load rollers, tyres, filters (air, LPG), belts, and electrical components (fuses).
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Maintenance Procedures
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Component Service:
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Detailed procedures for cleaning the radiator, changing air filters, lubricating mast and controls, servicing tow couplings, battery maintenance, and checking hydraulic systems for leaks.
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Maintenance Personnel
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Qualifications:
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Highlights the importance of personnel qualifications for performing maintenance, especially on critical systems like hydraulics and LPG.
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Component Checks
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Mast Lubrication:
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Lubricating the lift mast and roller track is a specified maintenance task.
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Safety Inspections
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Lpg System Checks:
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Regular safety inspection of the LPG system is a key maintenance requirement outlined in the manual.
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