1999-2002 Subaru Forester Factory Service Repair Manual 2000 2001

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 1999-2002 Codes Chassis Code: SF Series Platform: Subaru GF 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, outdoor...

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UGS: 319130

Mots clés: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

1999-2002

Codes

Chassis Code:

SF Series

Platform:

Subaru GF

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, those seeking AWD capability in a versatile package

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra

Key Features

Unique Selling Points:

Standard Symmetrical All-Wheel Drive, Subaru's boxer engine layout, excellent visibility, reputation for durability and safety

Design Philosophy:

Functional, practical, and rugged, emphasizing all-weather capability

📋 Manual Details

Coverage Areas

Coverage Years:

1999, 2000, 2001, 2002

Included Models:

All Subaru Forester models within the specified years

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

2.5L Naturally Aspirated (EJ25D, EJ253) and 2.5L Turbocharged (EJ255 - specific to later models/trims if applicable) - detailed diagnostics, overhaul, and performance tuning

Transmission:

4-Speed Automatic (4EAT) and 5-Speed Manual - overhaul, repair, fluid specifications, diagnostics

Drivetrain:

Symmetrical All-Wheel Drive (AWD) system, front/rear differentials, driveshafts, CV joints - inspection, repair, and maintenance

Suspension:

Front MacPherson struts, rear multi-link, shock absorbers, springs, control arms, sway bars - alignment specifications, component replacement

Brakes:

Front ventilated discs, rear solid discs (or drums on some early models), ABS system - inspection, repair, fluid bleeding, caliper/rotor replacement

Steering:

Power rack and pinion, steering column - troubleshooting, component replacement

Fuel System:

Fuel pump, injectors, fuel filter, fuel tank, EFI system - diagnostics, component testing, pressure specifications

Cooling System:

Radiator, water pump, thermostat, hoses, cooling fan - flushing, component replacement, capacity

Exhaust System:

Manifold, catalytic converter, muffler, pipes - inspection and replacement

Electrical System:

Battery, alternator, starter, ignition system, lighting, wiring diagrams, fuses, relays, ECUs

Body And Interior:

Body panels, doors, glass, seats, trim, HVAC controls - repair and replacement

HVAC:

Air conditioning, heater core, blower motor, controls - service and repair

Procedures Included

Maintenance:

Routine service, oil changes, filter replacements, tune-ups, fluid checks and changes

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault codes (OBD-I/OBD-II)

Repair:

Detailed step-by-step instructions for component removal, installation, and repair

Overhaul:

Complete engine and transmission rebuild procedures

Diagnostics:

Electrical system diagnostics, engine performance troubleshooting, ABS system diagnostics

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically)

Print Quality

Quality:

High-resolution, clear text and diagrams

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ25D (Naturally Aspirated SOHC)

Displacement:

2.5 Liters (2457 cc)

Configuration:

Horizontally Opposed (Boxer), 4-Cylinder

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

9.7:1

Horsepower:

165 hp @ 5,500 rpm (approx.)

Torque:

162 lb-ft @ 4,000 rpm (approx.)

Performance

Redline:

6,500 rpm

Fuel System

Induction:

Multi-point Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane recommended

Engine Code Secondary

Engine Code:

EJ253 (Naturally Aspirated DOHC - used in some later models in this range, replacing EJ25D)

Displacement:

2.5 Liters (2457 cc)

Horsepower:

165 hp @ 5,600 rpm (approx.)

Torque:

166 lb-ft @ 4,000 rpm (approx.)

🔧 Transmission

Standard

Type:

4-Speed Automatic (4EAT) with electronically controlled AWD

Optional

Type:

5-Speed Manual with viscous coupling AWD center differential

Features

Automatic Mode:

Includes 'Power' and 'Gravel' modes for adaptive shifting

Manual Gear Ratios:

Detailed ratios available in manual for each gear and final drive

Automatic Gear Ratios:

Detailed ratios available in manual for each gear and final drive

Fluid Specifications

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent DEXRON III/MERCON

Manual Transmission Fluid:

GL-5 75W-90 gear oil

📐 Dimensions

Exterior

Length:

175.0 inches (4445 mm)

Width:

66.9 inches (1700 mm)

Height:

63.8 inches (1620 mm)

Wheelbase:

103.0 inches (2616 mm)

Ground Clearance:

7.7 inches (196 mm)

Cargo

Cargo Volume Rear Seats Up:

31.3 cu ft (886 L)

Cargo Volume Rear Seats Down:

67.5 cu ft (1911 L)

Weights

Curb Weight:

3,140 - 3,300 lbs (1424 - 1497 kg) approx.

Towing Capacity:

2,000 lbs (907 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (for driver and passenger)

IIHS Side Impact Rating:

Good (for vehicles tested in its class)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available on some trims/models

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point front and rear seatbelts, pretensioners

Child Safety:

LATCH child seat anchors (available on later models within this range)

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player (optional), cassette player (standard on some models)

Speaker Configuration:

4-speaker or 6-speaker systems depending on trim level

Driver Assistance

Cruise Control:

Standard on most trims

Keyless Entry:

Optional on higher trim levels

Connectivity

Bluetooth:

Not available on this generation

Not available on this generation

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use) - consult manual for specific conditions

Engine Air Filter:

Every 15,000 - 30,000 miles

Cabin Air Filter:

Every 15,000 - 30,000 miles (if equipped)

Spark Plugs:

60,000 miles (typically)

Timing Belt:

90,000 - 105,000 miles (critical replacement for EJ25 engines)

Fluid Specifications

Engine Oil:

5W-30 (API SG or higher)

Engine Oil Capacity:

4.7 US quarts (4.4 Liters) with filter change

Coolant:

Subaru Super Coolant (or equivalent ethylene glycol based, green color)

Coolant Capacity:

Approximately 6.2 US quarts (5.9 Liters)

Brake Fluid:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

Prone to external coolant leaks, particularly on the EJ25D engine. Manual provides diagnostic and replacement procedures.

Oil Leaks:

Valve cover gaskets and crankshaft seals can develop leaks over time. Manual details inspection and replacement.

Timing Belt Wear:

Critical component; failure can cause catastrophic engine damage. Manual emphasizes timely replacement.

Automatic Transmission Behavior:

Can sometimes exhibit delayed shifts or hard engagement; manual covers diagnostic and adjustment procedures.

📚 Vehicle History

Brand Heritage

Manufacturer:

Subaru Corporation (formerly Fuji Heavy Industries)

Core Philosophy:

Symmetrical All-Wheel Drive, boxer engines, safety, and reliability

Model Evolution

First Generation Launch:

1997 (Japan), 1998 (North America)

Generation Covered:

First Generation (SF series)

Facelift:

Minor facelift occurred for the 2000 model year, introducing updated styling and features

Production

Manufacturing Location:

Ota City, Gunma Prefecture, Japan

Production Years For Sf Generation:

1997-2002

🏆 Awards & Recognition

Recognitions

Car And Driver Best SUV:

Often ranked highly by automotive publications for its practicality and AWD system.

Consumer Reports:

Generally received good reliability ratings for its class, though some specific issues noted (e.g., head gaskets).

Certifications

Safety Certifications:

Meets all US Federal Motor Vehicle Safety Standards (FMVSS) for its model years.