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Subaru Forester 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2005 Codes Chassis Code: SG 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, outdoor enthusiasts, individuals seeking a...
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Subaru Forester 2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2005
Codes
Chassis Code:
SG
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families, outdoor enthusiasts, individuals seeking a capable all-wheel-drive vehicle
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda CX-5, Nissan Rogue
Key Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive system known for its traction and stability in various conditions
Ground Clearance:
Higher than many competitors, enhancing off-road and foul-weather capability
Practicality:
Spacious interior, versatile cargo space, good visibility
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel and emissions, cooling, lubrication, ignition, exhaust, transmission (automatic and manual), drivetrain (all-wheel drive system)
Chassis:
Suspension (front and rear), steering, brakes (ABS, hydraulic), wheels and tires
Electrical:
Body electrical systems, interior and exterior lighting, instrument cluster, HVAC controls, audio system, power windows, mirrors, locks, starter, alternator, battery, charging system, fuses and relays, wiring diagrams
Body:
Body panels, doors, windows, roof, interior trim, bumpers, mirrors
Procedures Included
Maintenance Procedures:
Oil and filter changes, fluid checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation and balancing
Repair Procedures:
Engine component removal and installation (cylinder heads, pistons, crankshaft), transmission overhaul and repair, brake system component replacement (calipers, master cylinder), suspension and steering component replacement, electrical component diagnostics and replacement, body panel repair and replacement
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, OBD-II code interpretation, component testing (sensors, actuators), wiring harness testing
Technical Depth
Depth Of Coverage:
Comprehensive. Covers basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams. Suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text enabled
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder
Displacement:
2.5 Liters (2457 cc)
Engine Code:
EJ253
Performance
Horsepower:
165 hp @ 5600 rpm
Torque:
166 lb-ft @ 3700 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Fuel Recommendation:
87 Octane (Minimum)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic
Features
All Wheel Drive System:
Symmetrical All-Wheel Drive with viscous coupling center differential
Automatic Transmission Features:
Electronically controlled, Adaptive Transmission Control (ATC)
📐 Dimensions
Exterior
Length:
179.5 inches (4560 mm)
Width:
70.1 inches (1780 mm)
Height:
63.0 inches (1600 mm)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
8.1 inches (206 mm)
Interior
Passenger Volume:
98.4 cu ft (2.79 m³)
Cargo
Cargo Volume Behind Rear Seats:
38.0 cu ft (1.08 m³)
Cargo Volume With Rear Seats Folded:
67.7 cu ft (1.92 m³)
Weights
Curb Weight Manual:
3263 lbs (1480 kg)
Curb Weight Automatic:
3340 lbs (1515 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
★★★★★ (5 Stars)
NHTSA Front Crash Test Passenger:
★★★★★ (5 Stars)
NHTSA Side Impact Front Driver:
★★★★★ (5 Stars)
NHTSA Side Impact Front Passenger:
★★★★★ (5 Stars)
NHTSA Side Impact Rear Driver:
★★★★★ (5 Stars)
NHTSA Side Impact Rear Passenger:
★★★★★ (5 Stars)
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
E-Brake:
Mechanical parking brake
Passive Features
Airbags:
Frontal airbags (driver and passenger), Side curtain airbags (optional/standard on some trims), Front side-impact airbags (optional/standard on some trims)
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters, 3-point rear seat belts
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player, 4 or 6 speaker system depending on trim level.
Climate Control:
Manual or automatic climate control systems available, depending on trim.
Driver Assistance
Cruise Control:
Standard cruise control
Traction Control:
Electronic Traction Control System (TCS) available on some models/trims.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack available on some audio systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe driving conditions) / Every 7,500 miles or 6 months (normal driving conditions), whichever comes first. Consult manual for specific details.
Air Filter Replacement:
Every 15,000 miles or 12 months. Inspect more frequently.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 105,000 miles (if original iridium plugs are used).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SG, SH, SJ, SL or SN
Engine Oil Capacity:
4.8 US quarts (4.5 liters) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
Transmission Fluid Manual:
GL-5 Gear Oil SAE 75W-90
Transmission Fluid Automatic:
Subaru ATF HP (High Performance) or equivalent DEXRON III/MERCON compatible fluid
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gasket Leaks:
While less prevalent than in earlier generations, some EJ25 engines can develop head gasket leaks over time, particularly if overheated. The manual provides procedures for inspection and replacement.
Oil Consumption:
Some EJ25 engines may exhibit higher oil consumption than ideal, requiring regular checks. The manual covers oil level monitoring and potential causes.
Suspension Wear:
Components like sway bar links and bushings can wear over time, especially with heavy use. The manual details inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Emphasis on reliability, durability, safety, and all-weather capability through Symmetrical All-Wheel Drive and Boxer engines.
Model Evolution
Generation 2:
The 2005 model year represents the second generation (SG) of the Subaru Forester, introduced for the 2003 model year. This generation saw styling updates, improved handling, and increased refinement.
Production
Manufacturing Location:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Iro AWD Ranking:
Consistently ranked highly by publications like IntelliChoice for value and ownership costs, often citing its standard AWD.
Iiihs Top Safety Pick:
While specific year awards vary, the Forester consistently performed well in IIHS crash tests, achieving 'Good' ratings in key areas.
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