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Subaru Impreza 1992-1995 Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Model Years Covered: 1992, 1993, 1994, 1995 Codes Chassis Codes: GC, GF, GM 👋 Introduction Market Position Positioning: The Subaru Impreza of...
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UGS: 447692
Subaru Impreza 1992-1995 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Years Covered:
1992, 1993, 1994, 1995
Codes
Chassis Codes:
GC, GF, GM
👋 Introduction
Market Position
Positioning:
The Subaru Impreza of this era established Subaru's reputation for all-wheel-drive capability and rally-inspired performance in the compact car segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Mitsubishi Lancer, Honda Civic, Toyota Corolla, and Ford Escort.
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD) system across most trims, boxer engine layout, comfortable ride, durable construction.
Target Audience
Audience:
Professional technicians and knowledgeable DIY enthusiasts seeking in-depth repair and maintenance information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Over 1500
Manual Type
Type:
Repair Service Manual
Intended User:
Professional technicians; provides in-depth, precise information. Suitable for advanced DIYers.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, piston, crankshaft, camshaft, timing belt, lubrication system, cooling system
Engine Electrical:
Ignition system, fuel injection system, engine control module (ECM), sensors, starter motor, alternator
Transmission Manual:
Clutch, gearbox internals, shift linkage, maintenance
Transmission Automatic:
Gearbox assembly, torque converter, valve body, electronic controls, maintenance
Drivetrain:
Front-wheel drive, All-Wheel Drive (AWD) system, differentials, driveshafts, CV joints
Suspension:
Front struts, rear shocks, control arms, bushings, stabilizer bars, wheel alignment
Steering:
Steering rack, power steering pump, steering column, tie rods
Brakes:
Front disc brakes, rear disc brakes, ABS system (if equipped), brake fluid, hydraulic lines, parking brake
Electrical System:
Wiring diagrams, lighting system, power windows, central locking, battery, fuses, relays
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis lubrication
Fuel And Emissions:
Fuel delivery system, evaporative emissions control (EVAP), exhaust system, oxygen sensors, catalytic converter operation.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid flush, tune-ups
Repair Procedures:
Engine component replacement, transmission overhaul, suspension component repair, brake system repair, electrical component troubleshooting and replacement
Diagnostic Procedures:
Troubleshooting common issues, diagnostic trouble codes (DTCs), component testing
Special Procedures:
Timing belt replacement, AWD system service, clutch replacement, engine removal and installation
Electrical Troubleshooting:
Detailed wiring diagrams for all major systems, component location charts, and diagnostic procedures for electrical faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.
Detail Level:
Includes step-by-step instructions, torque specifications, diagrams, and wiring schematics.
Rebuild Instructions:
Likely includes complete rebuild procedures for major components such as the engine, transmission, and differentials.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely text-searchable for keywords and components.
Print Quality
Quality:
High-resolution scans suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
EJ22 (2.2L Naturally Aspirated Boxer-4), EJ18 (1.8L Naturally Aspirated Boxer-4 - less common in North America), EJ20 (2.0L Turbocharged Boxer-4 - WRX models, not typically covered in a general manual for this period).
Engine Configuration:
Horizontally-opposed (Boxer)
Bore X Stroke:
EJ22: 92.0 mm x 80.0 mm
Compression Ratio:
EJ22: 9.1:1
Valve Actuation:
Dual Overhead Camshaft (DOHC) for EJ20 Turbo, Single Overhead Camshaft (SOHC) for EJ22 Naturally Aspirated engines. The manual will detail specifications for both.
Performance
Horsepower Ej22:
Approximately 110 hp @ 5000 rpm
Torque Ej22:
Approximately 130 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Pressure:
Typically around 35-45 psi
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
AWD Integration:
Integral part of the Symmetrical AWD system; manual transmission models typically feature a viscous coupling center differential, while automatics use a planetary gear center differential with a hydraulic clutch.
Manual Fluid Type:
API GL-4 gear oil, typically 75W-90 or 75W-85 viscosity.
Automatic Fluid Type:
Subaru Genuine ATF or equivalent (Dexron II/III compatible in some cases, but consult manual for exact spec).
📐 Dimensions
Exterior
Wheelbase:
Approximately 99.6 inches (2530 mm)
Length:
Approximately 167.5 inches (4255 mm)
Width:
Approximately 66.7 inches (1694 mm)
Height:
Approximately 56.5 inches (1435 mm)
Weights
Curb Weight:
Varies by trim and drivetrain, typically 2700-3000 lbs (1225-1360 kg)
Gross Vehicle Weight Rating Gvwr:
Not typically specified in detail for this era, but generally around 4000 lbs (1814 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
No specific 5-star ratings from NHTSA for this era due to testing protocols, but generally considered robust for its class.
Active Features
Active Safety:
Standard Symmetrical AWD (enhances traction and stability), Anti-lock Braking System (ABS) - optional on some trims.
Passive Features
Passive Safety:
Driver and front passenger airbags, crumple zones, reinforced passenger safety cell.
Seat Belts:
Three-point front and rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player in later years. Limited integration by modern standards.
Driver Assistance
Assistance Features:
ABS (Anti-lock Braking System) was optional on some models. No electronic stability control or advanced driver-assistance systems (ADAS) available.
Connectivity
Connectivity Options:
No factory Bluetooth or USB connectivity. Aftermarket head unit upgrades are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper vs. platinum).
Timing Belt Replacement:
Critical: Typically every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Interference engine design means belt failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ certified. Viscosity: 5W-30 or 10W-30 typically recommended. Consult manual for exact ambient temperature recommendations.
Coolant Type:
Ethylene glycol-based coolant, typically a green type. Subaru recommends their Super Coolant or equivalent, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Head gasket leaks (especially on older EJ series engines, though less prevalent on EJ22 than EJ25), timing belt wear and failure, catalytic converter failure, minor oil leaks from seals and gaskets, suspension component wear (bushings, struts).
Idle Control Valve:
Can sometimes become dirty, leading to rough idle or stalling.
Oxygen Sensors:
Can degrade over time, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Fuji Heavy Industries, has a long history of producing unique vehicles, including boxer engines and a strong emphasis on all-wheel-drive technology, stemming from their aerospace background.
Model Evolution
First Generation Launch:
The Subaru Impreza was first introduced globally in 1992 as a replacement for the Subaru Leone. This first generation (GC/GF/GM) was designed to be a more modern and capable compact car.
Platform:
Shared its platform with the Subaru Legacy but was positioned as a smaller, more agile option.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
Performance Variants:
The later years of this generation saw the introduction of rally-inspired performance models like the WRX (not usually covered in standard service manuals but worth noting the lineage).
🏆 Awards & Recognition
Recognitions
Car And Driver Awards:
The Subaru Impreza has historically been a frequent contender on Car and Driver's '10Best' list for various model years and generations, although this specific 1992-1995 generation might not have received the same level of acclaim as later WRX variants.
Ratings
Consumer Reports:
Generally rated as average to above average for reliability for its era, with praise for its AWD system and durability.
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