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Subaru Impreza 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2001 Generation Generation Designation: Second Generation (GD/GG) Generation Introduction Year: 2000 (Japan), 2001 (North America) Codes Chassis Code: GD (Sedan), GG...
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Mots clés: 2001 Car Cars Impreza Misc Subaru
Subaru Impreza 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2001
Generation
Generation Designation:
Second Generation (GD/GG)
Generation Introduction Year:
2000 (Japan), 2001 (North America)
Codes
Chassis Code:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Market Position:
Subaru's compact car offering, known for its standard All-Wheel Drive system, rally heritage, and practical design. The 2001 model represents the first year of the second generation, featuring a significant redesign.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda Protegé, Mitsubishi Lancer, Nissan Sentra
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (AWD), boxer engine configuration, excellent handling characteristics, practical interior space (especially the wagon variant)
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission (Manual & Automatic), Drivetrain (AWD), Suspension, Steering, Brakes, Electrical System, HVAC, Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Trim, Safety Restraints, Diagnostic Procedures, Troubleshooting
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of EJ20, EJ202, EJ204, EJ251, EJ253 engines (including piston, connecting rod, crankshaft, cylinder head, valves, timing belt/chain systems)
Engine Management:
ECU operation, sensor diagnostics (MAP, MAF, TPS, O2, CKP, CMP), fuel injection, ignition system, emissions control systems (catalytic converter, EGR, PCV), EVAP
Transmission Manual:
Disassembly, inspection, repair, and overhaul of 5-speed and 6-speed (WRX) manual transmissions, clutch system, shift linkages
Transmission Automatic:
Operation, diagnosis, and repair of 4-speed automatic transmissions (e.g., 4EAT/TZ1A), hydraulic control systems, torque converter
Drivetrain:
Subaru Symmetrical All-Wheel Drive (AWD) system operation, center differential, rear differential, driveshafts, CV joints, wheel bearings
Suspension:
Front MacPherson strut and rear multi-link suspension, springs, dampers, control arms, bushings, alignment specifications
Steering:
Rack and pinion steering system, power steering pump, fluid, steering column, intermediate shaft
Brakes:
Front ventilated discs, rear discs, ABS system (operation and diagnosis), brake lines, master cylinder, calipers, pads, rotors, parking brake
Electrical System:
Wiring diagrams, fuse box locations, relay functions, battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), power windows, mirrors, locks, wipers, horn
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate controls, cabin air filter replacement
Body Chassis:
Body panel removal and installation, door mechanisms, glass replacement, bumper systems, frame structure, corrosion protection
Interior Trim:
Dashboard removal, seat removal and installation, headliner, door panels, center console
Safety Restraints:
Airbag system components and diagnosis, seatbelt operation and replacement
Procedures Included
Maintenance Procedures:
Oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, fuel filter replacement, coolant flush and replacement, brake fluid flush, timing belt replacement, cabin air filter replacement
Repair Procedures:
Engine rebuilds, head gasket replacement, clutch replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, electrical component diagnosis and replacement, A/C system servicing
Diagnostic Procedures:
Troubleshooting charts, OBD-II diagnostic trouble codes (DTCs), sensor testing, circuit testing, common fault diagnosis
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, detailed electrical system diagnostics, and body repair
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams suitable for printing
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L EJ251 SOHC Naturally Aspirated (most North American models), 2.0L EJ202/EJ204 SOHC/DOHC Naturally Aspirated (some markets), 2.0L EJ205 DOHC Turbocharged (WRX models)
Performance
Ej251 Horsepower:
165 hp @ 5600 rpm (estimated)
Ej251 Torque:
166 lb-ft @ 4000 rpm (estimated)
Ej205 Turbo Horsepower:
227 hp @ 5600 rpm (WRX model)
Ej205 Turbo Torque:
217 lb-ft @ 3000 rpm (WRX model)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
87 Octane (Naturally Aspirated), 91 Octane (Turbocharged WRX)
Engine Layout
Engine Layout:
Horizontally-opposed (Boxer)
🔧 Transmission
Standard
Transmission Standard:
5-Speed Manual Transmission
Optional
Transmission Optional:
4-Speed Automatic Transmission (4EAT/TZ1A)
Features
AWD System:
Subaru Symmetrical All-Wheel Drive (AWD) with viscous center differential (manual) or electronically controlled hydraulic multi-plate clutch center differential (automatic)
📐 Dimensions
Exterior
Wheelbase:
2515 mm (99.0 in)
Length Sedan:
4410 mm (173.6 in)
Length Wagon:
4405 mm (173.4 in)
Width:
1700 mm (66.9 in)
Height:
1420 mm (55.9 in) (Sedan) / 1475 mm (58.1 in) (Wagon)
Weights
Curb Weight Est:
1300-1400 kg (2866-3086 lbs)
Gross Vehicle Weight Rating Est:
1800-1900 kg (3968-4189 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated (for 2001 model year specifically, later models improved)
NHTSA Front Impact Passenger:
Not rated (for 2001 model year specifically)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) - standard on most trims, Traction Control System (TCS) - available on higher trims
Passive Features
Passive Safety Features:
Dual front airbags, front seatbelt pretensioners, side-impact door beams, crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, optional cassette player; manual climate control
Driver Assistance
Driver Assistance Features:
Limited to ABS and optional Traction Control
Connectivity
Connectivity Features:
No Bluetooth or USB connectivity; basic power accessories (windows, locks) available on higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty), or 7,500 miles or 6 months (normal duty) - consult manual for specifics
Timing Belt Replacement Interval:
Every 60,000 miles or 4 years (for EJ251 engine) - CRITICAL maintenance item
Spark Plug Replacement Interval:
Every 30,000-60,000 miles, depending on spark plug type (refer to manual)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API SG/SH/SJ certified
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change (EJ251)
Coolant Specification:
Subaru Genuine Coolant or equivalent (Ethylene Glycol based, 50/50 mix with distilled water)
Transmission Fluid Manual:
API GL-5 SAE 75W-90 Gear Oil (Subaru Extra-S recommended)
Transmission Fluid Automatic:
Subaru Genuine ATF HP or equivalent
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Issues Ej251:
Head gasket leaks (often oil or coolant), piston ring land failure (cracking on piston tops, especially in high-performance applications or if poorly maintained), radiator leaks, AC compressor failures
Common Issues AWD:
Clunking or binding in drivetrain (differential issues, driveshaft U-joints), wheel bearing wear
Common Issues General:
Rust on fenders and rocker panels, interior rattles, ABS sensor failures
📚 Vehicle History
Brand Heritage
Brand Heritage Notes:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a strong history in aircraft manufacturing and a reputation for producing reliable vehicles with innovative technologies, particularly its All-Wheel Drive system and boxer engines.
Model Evolution
Model Evolution Notes:
The 2001 Impreza marks the debut of the second generation (GD/GG), a significant departure from the first generation with a completely new chassis and styling. This generation introduced the iconic WRX performance variant to North America.
Production
Production Location:
Gunma Plant, Japan
Production Years For Generation:
2000-2007
🏆 Awards & Recognition
Recognitions
Awards Notes:
While the 2001 model year predates many specific awards for the second generation in North America, Subaru's reputation for AWD and safety was already established. The WRX variant, introduced to the US market with this generation in 2002, went on to receive numerous accolades for its performance and rally-inspired capabilities.
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