Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components, including block, heads, pistons, crankshaft, camshafts, timing belt, and oil pump. Covers specific engine variants.
Engine Performance Tuning:
Information on engine specifications, performance data, and diagnostic procedures for identifying performance issues. May include basic tuning guidelines.
Fuel System:
Components such as fuel injectors, fuel pump, fuel filter, fuel pressure regulator, throttle body, and evaporative emission control (EVAP) system. Includes diagnostic procedures and specifications.
Ignition System:
Spark plugs, ignition coils, ignition control module (ICM), distributor (if applicable), and related wiring. Troubleshooting ignition misfires and timing.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant reservoir, and fan operation. Diagnosis of overheating and coolant leaks.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and oxygen sensors (O2 sensors). Repair and replacement procedures.
Transmission Manual:
Clutch operation, gearbox disassembly/assembly, gear shift linkage, and internal components. Fluid specifications and change intervals.
Transmission Automatic:
Torque converter, valve body, internal transmission components, transmission control unit (TCU), and planetary gear sets. Fluid specifications and diagnostic procedures.
Drivetrain AWD:
Subaru's Symmetrical All-Wheel Drive system, including center differential, viscous coupling unit (VCU), front and rear differentials, driveshafts, and CV joints. Maintenance and repair of AWD components.
Suspension System:
Front and rear suspension components including struts, shock absorbers, control arms, bushings, ball joints, sway bars, and wheel bearings. Alignment specifications.
Steering System:
Steering rack, power steering pump, steering column, and linkages. Fluid types, bleeding procedures, and common wear items.
Brake System:
Front and rear brake pads, rotors, calipers, brake lines, master cylinder, and ABS (Anti-lock Braking System) components if equipped. Bleeding procedures and specifications.
Electrical System Charging:
Alternator, voltage regulator, battery, and related wiring. Testing and troubleshooting charging system faults.
Electrical System Starting:
Starter motor, starter solenoid, and ignition switch. Diagnosis of starting system problems.
Lighting System:
Headlights, taillights, interior lights, fog lights, and related switches and relays. Bulb types and replacement procedures.
Instrumentation Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and related sensors. Troubleshooting gauge malfunctions.
Body Interior:
Door panels, dashboard, seating, trim pieces, and seatbelts. Removal and installation procedures for interior components.
Body Exterior:
Body panels, bumpers, doors, hood, trunk, fenders, glass, and seals. Repair and adjustment procedures.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components including compressor, condenser, evaporator, blower motor, and climate controls. Refrigerant types and charging procedures.
Safety Systems:
Airbag system (if equipped), seatbelt pre-tensioners, and ABS system diagnostics. Safety component inspection and replacement guidelines.
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, and tire rotations. Detailed instructions for each task.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle problems, often presented in a flow-chart format or symptom-based guide.
Component Repair:
Step-by-step instructions for the removal, repair, reassembly, and installation of virtually every mechanical and electrical component.
Engine Rebuild:
Complete guides for engine disassembly, inspection of critical wear surfaces, machining specifications, and reassembly of engine short-blocks and long-blocks.
Transmission Overhaul:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of both manual and automatic transmissions.
Electrical Diagnostics:
Wiring diagrams, component location charts, connector pin-outs, and testing procedures for electrical circuits and modules.
Body Repair:
Procedures for dent repair, panel replacement, welding, and alignment of body panels. May include information on frame straightening.
HVAC Service:
Refrigerant handling, leak detection, component replacement (compressor, evaporator, condenser), and flushing procedures for the AC system.
Brake Bleeding:
Proper procedures for bleeding hydraulic brake systems, including ABS-equipped vehicles.
Wheel Alignment:
Specifications for camber, caster, toe, and thrust angles for front and rear wheels, along with procedures for adjustment.
Diagnostic Capabilities:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) if the vehicle is OBD-II compliant or uses earlier diagnostic systems.
Technical Specifications:
Comprehensive specifications for all major components, including torque values, clearances, tolerances, fluid capacities, pressures, and electrical resistance/voltage values.
Wiring Diagrams:
Detailed and organized wiring schematics for all electrical systems, crucial for troubleshooting electrical faults.
Special Tools:
Identification and usage of any specialized tools required for specific repairs or adjustments.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. Consult manual for exact recommendation.
Timing Belt Replacement:
Critical maintenance item. Usually recommended every 60,000-100,000 miles or 5-7 years. Failure can cause catastrophic engine damage. Manual will specify interval and procedure.
Coolant Flush Interval:
Typically every 2-3 years or 30,000 miles.
Engine Oil Type:
10W-30 or 5W-30 synthetic or conventional oil (check manual for exact viscosity and API service rating).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Check manual for exact specification.
Transmission Fluid Automatic:
Subaru ATF (Dexron III compatible or specified Subaru fluid). Check manual for exact type and capacity.
Power Steering Fluid:
Subaru power steering fluid or Dexron III ATF. Check manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Head Gaskets:
While not as prevalent as in later generations, early EJ engines can be susceptible to head gasket leaks. The manual will detail inspection and replacement procedures.
Clutch Wear:
Normal wear item, particularly with manual transmissions. Manual covers clutch inspection and replacement.
Suspension Bushings:
Rubber bushings in control arms and sway bars can degrade over time, leading to noise and poor handling. Manual details replacement.
Radiator And Hoses:
Aging rubber components can fail. The manual provides part numbers and replacement guidance.