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Subaru impreza STI 2012 factory Shop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2012 Codes Chassis Code: GV Engine Code: EJ257 👋 Introduction Market Position Segment: Performance Compact Sedan/Hatchback Usp: Iconic rally...
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Subaru impreza STI 2012 factory Shop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2012
Codes
Chassis Code:
GV
Engine Code:
EJ257
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Hatchback
Usp:
Iconic rally heritage, turbocharged performance, symmetrical AWD
Competitive Analysis
Competitors 2012:
Mitsubishi Lancer Evolution, Volkswagen Golf GTI, Ford Focus RS
Key Features
Performance Focus:
Engineered for driving dynamics and motorsport-inspired performance
AWD System:
Advanced Driver Controlled Center Differential (DCCD) for variable torque distribution
Suspension Tuning:
Performance-tuned suspension for superior handling and grip
Braking System:
Upgraded Brembo braking system for enhanced stopping power
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service and Workshop Repair
Diagnostic Coverage:
Extensive diagnostic procedures and troubleshooting guides
Repair Coverage:
Component-level repair procedures for all major systems
Maintenance Coverage:
Scheduled maintenance, fluid changes, filter replacements
Electrical Coverage:
Detailed wiring diagrams, electrical component testing
Body Coverage:
Body repair, panel replacement, alignment specifications
Suspension Steering Coverage:
Suspension component replacement, alignment procedures, steering system repair
Braking Coverage:
Brake system overhaul, ABS diagnosis, caliper and rotor replacement
Heating Cooling Coverage:
HVAC system diagnosis, refrigerant handling, component replacement
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Accessibility:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Turbocharger, Intercooler, Exhaust System
Drivetrain:
Symmetrical All-Wheel Drive (AWD) system, differentials (front, center, rear), driveshafts, CV joints
Transmission:
6-Speed Manual Transmission (TY856), clutch system, gearbox overhaul
Suspension:
Front MacPherson struts, rear double wishbone, springs, dampers, bushings, alignment specifications
Steering:
Hydraulic power steering system, steering rack, tie rods
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, vented rotors, ABS, EBD, brake fluid specifications
Electrical System:
ECU, sensors, ignition system, lighting, battery, charging system, starter motor, infotainment wiring
Climate Control:
Air conditioning, heater, ventilation, cabin filter replacement
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel pressure regulator
Cooling System:
Radiator, water pump, thermostat, coolant specifications, fan control
Body And Trim:
Exterior panels, interior trim, seats, doors, windows, locks, glass replacement
Safety Systems:
Airbag system, seatbelt mechanisms, SRS component testing
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, brake pad inspection/replacement
Engine Overhaul:
Engine disassembly, inspection, reassembly, torque specifications, timing belt/chain procedures
Transmission Rebuild:
Gearbox disassembly, clutch replacement, synchro ring replacement, gear inspection
Brake System Repair:
Caliper rebuild, rotor replacement, master cylinder replacement, bleeding procedures
Suspension Alignment:
Front and rear wheel alignment procedures and specifications
Electrical Troubleshooting:
Diagnostic flowcharts, component testing, wiring harness repair
Turbocharger Service:
Turbocharger inspection, replacement, oil and coolant line maintenance
Diagnostics:
OBD-II trouble codes, diagnostic data interpretation, sensor testing
Recalibration Procedures:
Throttle body calibration, steering angle sensor calibration (where applicable)
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information
Detail Level:
Step-by-step instructions with torque specifications and diagrams
Diagnostics Level:
Advanced diagnostic procedures for complex issues
Rebuild Scope:
Full engine and transmission rebuilds supported
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Resolution:
High-resolution scans for clear diagrams and text
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer), Turbocharged, Intercooled
Engine Code:
EJ257
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.2:1
Performance
Horsepower:
305 hp @ 6000 rpm
Torque:
290 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Management
ECU:
Subaru Engine Control Unit (ECU) with advanced mapping
Turbocharging
Turbocharger Model:
IHI VF48
Intercooler Type:
Top-mount intercooler
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (TY856)
Optional
Optional Transmission:
N/A (STI exclusively manual)
Features
Dccd:
Driver Controlled Center Differential (DCCD) with automatic and manual modes
Differentials:
Helical limited-slip front differential, viscous coupling center differential, Torsen limited-slip rear differential
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent
📐 Dimensions
Exterior
Length:
173.8 inches (4415 mm)
Width:
70.1 inches (1780 mm)
Height:
57.4 inches (1458 mm)
Wheelbase:
103.0 inches (2616 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Curb Weight:
Approx. 3,373 lbs (1530 kg)
Gross Vehicle Weight Rating:
Approx. 4,300 lbs (1950 kg)
Cargo
Cargo Volume Sedan:
11.3 cu ft (0.32 m³)
Wheels Tires
Wheel Size:
18 x 8.5 inch alloy wheels
Tire Size:
245/40R18
Bolt Pattern:
5 x 114.3 mm
🛡️ Safety Features
Ratings
NHTSA Overall:
4/5 Stars (for 2012 Impreza range, STI specific may vary slightly)
IIHS Status:
Good (for structure/safety systems on related Impreza models)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS), Vehicle Dynamics Control (VDC)
AWD System:
Symmetrical All-Wheel Drive with DCCD for active traction management
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, curtain airbags
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM/CD/MP3 player with auxiliary input and USB port
Optional Infotainment:
Optional navigation system with touchscreen interface
Audio System:
Standard 4-speaker audio system, optional 6-speaker system with subwoofer
Driver Assistance
Cruise Control:
Standard electronic cruise control
Keyless Entry:
Standard keyless entry system
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity
Performance Tech
Si Drive:
Subaru Intelligent Drive (SI-DRIVE) system with Intelligent (I), Sport (S), and Sport Sharp (S#) modes
Multi Function Display:
Multi-function display in instrument cluster showing performance data and vehicle status
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed
Cabin Air Filter:
Replace every 15,000 miles or 12 months
Spark Plugs:
Replace every 60,000 miles (iridium type)
Brake Fluid:
Replace every 30,000 miles or 36 months
Clutch Fluid:
Inspect every 15,000 miles, replace as needed
Transmission Fluid:
Replace every 30,000 miles or 36 months (manual transmission)
Differential Fluid Front:
Replace every 30,000 miles or 36 months
Differential Fluid Rear:
Replace every 30,000 miles or 36 months
Fluid Specifications
Engine Oil:
0W-30 Synthetic (API SN or higher)
Engine Oil Capacity:
5.5 US quarts (5.2 liters) with filter
Coolant:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
Power Steering Fluid:
Subaru ATF-HP or equivalent
Known Issues
Piston Ring Wear:
Potential for premature oil consumption or ring land failure in high-mileage or heavily modified engines
Clutch Wear:
Clutch can wear faster under aggressive driving conditions
Harmonic Balancer:
Failure of the harmonic balancer can lead to timing issues and engine damage
Intercooler Hoses:
Cracking or swelling of intercooler hoses can lead to boost leaks
📚 Vehicle History
Brand Heritage
Rally Connection:
Subaru's long and successful history in the World Rally Championship (WRC)
Model Evolution
Generations:
Fourth Generation (2008-2014), GVF (Hatchback) / GV (Sedan) chassis
Platform Sharing:
Based on the Subaru Impreza platform, but with significant performance enhancements
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Sports Compact Awards:
Consistently ranked as a top performer in sports compact and enthusiast car categories by automotive publications.
Handling Accolades:
Praised for its exceptional handling, braking, and all-wheel-drive capabilities.
Rally Heritage Recognition:
Recognized for maintaining its rally-bred DNA and performance heritage.
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