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Subaru Impreza STi (gasoline) 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza STi Year: 2004 Engine Type: Gasoline Codes Chassis Code: GDB Engine Code Primary: EJ207 👋 Introduction Market Position Segment: Performance Compact Sedan/Hatchback...
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Subaru Impreza STi (gasoline) 2004 Service Repair ManualSubaru Impreza STi (gasoline) 2004 Service Repair ManualSubaru Impreza STi (gasoline) 2004 Service Repair ManualSubaru Impreza STi (gasoline) 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza STi
Year:
2004
Engine Type:
Gasoline
Codes
Chassis Code:
GDB
Engine Code Primary:
EJ207
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Hatchback
Usp:
All-Wheel Drive (AWD) performance, rally-bred heritage, turbocharged power
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STi variants), Volkswagen Golf GTI, Ford Focus RS
Key Features
Performance Orientation:
Designed for enthusiast drivers seeking track-capable performance
AWD System:
Subaru's legendary symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
Engine Technology:
High-revving, turbocharged Boxer engine
Chassis Dynamics:
Performance-tuned suspension and chassis for superior handling
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Additional Coverage:
Do-it-yourself (DIY) focus, comprehensive diagrams
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF expected, though physical may exist)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnostics, performance tuning, lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
Manual transmission (Type RA/STi specific), clutch system, drivetrain, differentials (front, center, rear)
Brakes:
ABS system, hydraulic components, brake pads, rotors, calipers, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, alignment procedures
Steering:
Power steering system, steering rack, column, troubleshooting
Electrical:
Wiring diagrams, lighting, starter, alternator, battery, fuses, relays, ECU, sensor diagnostics
Body And Chassis:
Body panel removal/installation, interior trim, chassis components, rust prevention, collision repair basics
HVAC:
Air conditioning system, heating, ventilation, climate control diagnostics
Restraints:
Airbag system, seatbelt operation and maintenance
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid flushes, spark plug replacement, timing belt inspection/replacement
Troubleshooting:
Diagnostic flowcharts for common problems, fault codes and their meanings
Repair:
Component replacement, system diagnostics, calibration procedures
Diagnostics:
On-board diagnostics (OBD-II), sensor testing, actuator testing, circuit testing
Specifications:
Torque specifications for all fasteners, tolerances, clearances
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds
Diagrams Quality:
Top quality, detailed illustrations and exploded views
Text Readability:
Easy-to-read text sections
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text, printable pages)
Print Quality
Print Quality:
High resolution for clear diagrams and text
Binding Type
Binding Type:
N/A (if digital), Professional perfect binding (if printed)
Paper Type
Paper Type:
N/A (if digital), High-quality, durable paper (if printed)
⚙️ Engine Specifications
Primary Engine
Engine Family:
EJ Series Boxer
Engine Code:
EJ207
Displacement:
2.0 Liters (1994 cc)
Configuration:
Horizontally opposed (Boxer), 4-cylinder
Aspiration:
Turbocharged, Intercooled
Valvetrain:
DOHC, 16 valves (4 valves per cylinder)
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
8.0:1
Performance
Horsepower Ps:
280 PS @ 6400 rpm (JDM Spec)
Horsepower Hp:
Approx. 276 hp @ 6400 rpm (JDM Spec)
Torque Lb-Ft:
250 lb-ft @ 4400 rpm (JDM Spec)
Redline:
7500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium (91 Octane minimum recommended)
Ignition System:
Electronic Ignition with Coil-on-Plug
Turbocharger Model:
IHI VF34 (or similar spec)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Gear Ratios Approx:
1st: 3.636, 2nd: 2.375, 3rd: 1.760, 4th: 1.345, 5th: 1.062, 6th: 0.850
Features
Dccd:
Driver Controlled Center Differential (manual and auto modes)
Differential Type Front:
Helical Limited-Slip Differential (LSD)
Differential Type Rear:
Viscous Limited-Slip Differential (LSD)
Fluid Specifications
Manual Transmission Fluid Spec:
Subaru Extra-PS Fluid (or equivalent GL-5 75W-90 API)
📐 Dimensions
Exterior
Length:
4405 mm (173.4 in)
Width:
1770 mm (69.7 in)
Height:
1440 mm (56.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1530 mm (60.2 in)
Rear Track:
1525 mm (60.0 in)
Weights
Curb Weight Kg:
Approx. 1470 kg (3240 lbs)
Gross Vehicle Weight Rating Kg:
Approx. 1870 kg (4120 lbs)
Wheel Bolt Pattern:
5 x 100 mm
Wheel Size Standard:
17 x 7.5 inches
Tire Size Standard:
225/45R17
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for comparable models of the era)
NHTSA Front Impact Passenger:
Good (for comparable models of the era)
IIHS Front Small Overlap:
N/A (Test not standardized or performed during this era)
Active Features
ABS:
Standard
Traction Control:
Yes (VDC - Vehicle Dynamics Control, often optional or specific trims)
Electronic Brakeforce Distribution:
Yes (part of ABS system)
Passive Features
Airbags Front:
Driver and Passenger Airbags
Airbags Side:
Optional Side Airbags (check specific trim/market)
Seatbelts:
3-point front and rear seatbelts, pretensioners
Child Seat Anchors:
LATCH/ISOFIX (rear seats)
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player (typically basic, often upgraded by owners)
Audio System:
Standard speaker setup (upgrades common)
Driver Assistance
Cruise Control:
Standard
Stability Control:
Vehicle Dynamics Control (VDC) available on some trims
Connectivity
Auxiliary Input:
Rarely standard; often added via aftermarket modifications.
Bluetooth:
Not standard; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions and oil used)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement:
Every 30,000-60,000 miles (NGK Iridium recommended)
Timing Belt Replacement:
Every 60,000-100,000 miles or 5-7 years (critical component)
Coolant Flush:
Every 30,000 miles or 2-3 years
Brake Fluid Flush:
Every 2 years
Transmission Fluid Change:
Every 30,000-50,000 miles
Differential Fluid Change Front Rear:
Every 30,000-50,000 miles
Fluid Specifications
Engine Oil Type And Viscosity:
5W-30 or 10W-30 (API SN or higher)
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent Long Life Antifreeze/Coolant (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Subaru Extra-PS Fluid or Dexron III/Mercon ATF
Known Issues
Piston Ring Wear:
Potential for oil consumption and blow-by due to EJ207 ring design, especially if poorly maintained or driven hard.
Head Gasket Leaks:
While less common on the EJ207 compared to some other EJ variants, it's a potential issue to monitor, especially with higher mileage or aggressive tuning.
Turbocharger Failure:
The IHI VF34 turbo can be susceptible to wear or failure if oil is not changed regularly or if the turbo is subjected to extreme heat cycling without proper cool-down.
Clutch Wear:
High-performance clutch can wear faster with aggressive driving; torque converter lifespan can also be affected.
Suspension Bushings:
Wear and tear on suspension bushings is common over time, affecting handling and ride comfort.
Electrical Gremlins:
As with many turbocharged performance cars of this era, intermittent electrical issues can arise, often related to sensor connections or wiring harnesses.
📚 Vehicle History
Brand Heritage
Rally Icon:
Subaru's strong association with the World Rally Championship (WRC)
AWD Pioneer:
Subaru's long history of producing all-wheel-drive vehicles for various conditions
Model Evolution
Generation Intro:
This is part of the second generation (GD/GG) Impreza, known for its significant performance upgrades and distinct 'bug-eye' to 'hawk-eye' design changes.
Sti Specialization:
The STi (Subaru Tecnica International) model represents the highest performance variant, directly influenced by rally technology.
Production
Production Period:
The second generation Impreza was produced from 2000 to 2007. The 2004 model year represents a mid-cycle facelift for this generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Influence:
The Impreza STi is directly derived from Subaru's successful WRC cars, inheriting their performance DNA and reputation.
Performance Car Of The Year:
While specific awards for the 2004 model year might vary by publication, the STi consistently received accolades in enthusiast circles for its handling, AWD grip, and affordable performance.
Certifications
Emissions Compliance:
Meets applicable emissions standards for its market of origin (e.g., JDM regulations)
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