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SUBARU IMPREZA STI Turbo & NON Turbo Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2005 Codes Chassis Code: GDB (Widebody) Platform: Subaru Global Platform (though this is technically the GC/GD generation transition year)...
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SUBARU IMPREZA STI Turbo & NON Turbo Service Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2005
Codes
Chassis Code:
GDB (Widebody)
Platform:
Subaru Global Platform (though this is technically the GC/GD generation transition year)
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Wagon
Usp:
All-Wheel Drive, Turbocharged Boxer Engine, Rally Pedigree, Driver Engagement
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (non-STI variants), Ford Focus RS, Honda Civic Type R (later generations)
Key Features
Sti Features:
Driver-controlled center differential (DCCD), Twin-scroll turbocharger (EJ207), Brembo brakes, STI-tuned suspension, Hood scoop, Rear spoiler, Recaro seats
Wrx Features:
Turbocharged boxer engine (EJ205/EJ255 depending on market), Symmetrical All-Wheel Drive, Sport-tuned suspension
Non Turbo Features:
Naturally aspirated boxer engine, All-Wheel Drive (standard on most markets), Practicality
📋 Manual Details
Coverage Areas
Engine Variants:
Turbocharged EJ207/EJ257, Naturally Aspirated EJ20
Transmission Variants:
6-speed manual (STI), 5-speed manual (WRX/non-turbo), 4-speed automatic (non-turbo)
Regions Covered:
Global specifications with potential regional variations noted
Page Count
Estimated Pages:
Hundreds (exact count not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (EJ20, EJ207, EJ257), Engine Control System (ECU, sensors, actuators), Fuel System, Ignition System, Exhaust System, Turbocharger System, Drivetrain (All-Wheel Drive, Center Differential, Rear Differential)
Transmission:
Manual Transmission (6-speed DCCD, 5-speed), Automatic Transmission (4-speed), Clutch System, Driveshafts, Axles
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link), Steering System (Power Steering), Brakes (ABS, Disc Brakes), Wheels, Tires
Electrical:
Wiring Diagrams, Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Audio System, Immobilizer
Bodywork:
Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Airbags
HVAC:
Air Conditioning, Heating, Ventilation
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flushes, Belt Inspections/Replacement, Brake Fluid Service, Differential Fluid Service, Transmission Fluid Service
Repair:
Engine Overhaul (Top End, Bottom End), Turbocharger Rebuild/Replacement, Transmission Rebuild, Clutch Replacement, Suspension Component Replacement, Brake Caliper Rebuild/Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair/Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based diagnostics, Electrical System Fault Finding, Mechanical System Diagnosis
Rebuilding:
Engine component specifications and tolerances, Transmission gear assembly, Differential unit overhauls
Refurbishing:
Interior detailing, Exterior trim restoration, Underbody rust prevention
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and component specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, likely searchable text within the PDF (depending on original source quality)
Searchability:
Likely high due to PDF format, enabling quick access to specific topics
Print Quality
Output:
Printable at home or professional print shop
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine Sti
Engine Code:
EJ207 (JDM) or EJ257 (USDM)
Type:
Horizontally-opposed (Boxer) 4-cylinder, turbocharged, intercooled
Displacement Jdm:
1994 cc
Displacement Usdm:
2457 cc
Bore Jdm:
92.0 mm
Stroke Jdm:
75.0 mm
Bore Usdm:
99.5 mm
Stroke Usdm:
79.0 mm
Compression Ratio Jdm:
8.0:1
Compression Ratio Usdm:
8.4:1
Horsepower Jdm:
280 PS (276 hp) @ 6400 rpm (JDM 'gentleman's agreement')
Horsepower Usdm:
300 hp @ 6000 rpm
Torque Jdm:
333 Nm (246 lb-ft) @ 4400 rpm
Torque Usdm:
300 lb-ft @ 4000 rpm
Fuel System:
Multi-point Fuel Injection (MPI), Sequential Electronic Fuel Injection (SEFI)
Turbocharger:
Twin-scroll IHI VF37 (JDM), Single-scroll Garrett GT30R based (USDM)
Ignition System:
Distributorless Electronic Ignition (Coil-on-plug)
Primary Engine Wrx
Engine Code:
EJ205 (USDM/ROW), EJ255 (USDM 2006+ equivalent often found in late GD models)
Type:
Horizontally-opposed (Boxer) 4-cylinder, turbocharged, intercooled
Displacement Usdm Ej205:
1994 cc
Horsepower Usdm Ej205:
227 hp @ 5600 rpm
Torque Usdm Ej205:
217 lb-ft @ 3000 rpm
Primary Engine Non Turbo
Engine Code:
EJ20 (various configurations)
Type:
Horizontally-opposed (Boxer) 4-cylinder, naturally aspirated
Displacement:
~2.0 Liters
Horsepower:
Approx. 150-170 hp (market dependent)
Torque:
Approx. 145-160 lb-ft
🔧 Transmission
Sti Transmission
Type:
6-speed manual with Driver Controlled Center Differential (DCCD)
Dccd Modes:
Auto, Manual (Locking)
Final Drive Ratio:
3.545:1 (typical)
Wrx Transmission
Type:
5-speed manual
Final Drive Ratio:
4.111:1 (typical)
Non Turbo Transmission
Type:
5-speed manual or 4-speed automatic
Final Drive Ratio:
4.111:1 (manual), 3.900:1 (automatic, typical)
Clutch
Type:
Hydraulically operated, single-plate dry clutch (all variants)
Fluid Specifications
Sti Manual Fluid:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Wrx Manual Fluid:
Subaru Gear Oil (or equivalent API GL-5, SAE 75W-90)
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent Dexron III/Mercon compatible)
📐 Dimensions
Exterior
Length:
Approx. 4415 mm (173.8 in)
Width:
Approx. 1770 mm (69.7 in) (non-widebody), Approx. 1810 mm (71.3 in) (widebody STI)
Height:
Approx. 1440 mm (56.7 in)
Wheelbase:
Approx. 2625 mm (103.3 in)
Ground Clearance:
Approx. 130-140 mm (5.1-5.5 in) (STI), higher for non-turbo
Weights
Curb Weight Sti:
Approx. 1470 kg (3240 lbs)
Curb Weight Wrx:
Approx. 1420 kg (3130 lbs)
Wheel Bolt Pattern:
5x100 mm
Wheel Size Sti:
17x8.0 inch (standard), 18x8.0 inch (optional/later models)
Tire Size Sti:
225/45R17 (standard), 225/40R18 (optional)
Wheel Size Wrx:
17x7.0 inch
Tire Size Wrx:
215/45R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 5 Stars (Passenger) - typical for the era
IIHS Front Offset:
Acceptable (Good performance for the time)
Active Features
AWD System:
Symmetrical All-Wheel Drive (standard on all variants)
ABS:
Standard Anti-lock Braking System
Traction Control:
Available (VDC - Vehicle Dynamics Control on some models/trims)
Passive Features
Airbags:
Front dual-stage airbags, Side curtain airbags (optional/standard depending on trim)
Seatbelts:
3-point height-adjustable front seatbelts with pre-tensioners and load limiters, 3-point rear seatbelts
Rollover Protection:
Reinforced chassis and A-pillars, designed to withstand rollovers.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with optional premium sound system. Basic digital display for clock and radio.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Vcd:
Vehicle Dynamics Control (Traction and Stability Control) available on select models.
Connectivity
Aux Input:
Typically not standard, but aftermarket solutions are common.
Power Outlets:
12V accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months (severe duty recommended for performance driving)
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement Sti:
Platinum: 60,000 miles. Iridium: 100,000 miles. (Check manual for specific plug type)
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years
Timing Belt Replacement:
This generation uses a timing chain, not a belt. However, accessory belts should be inspected regularly and replaced as needed (typically 60,000-100,000 miles).
Brake Fluid Flush:
Every 24,000 miles or 2 years
Differential Fluid Change:
Every 30,000 miles (front and rear, especially for STI)
Fluid Specifications
Engine Oil Sti:
0W-30 or 5W-30 Synthetic (API SN/SP or ILSAC GF-5/GF-6) - consult manual for exact spec and viscosity based on temperature.
Engine Oil Wrx:
5W-30 or 10W-30 Synthetic (API SN/SP or ILSAC GF-5/GF-6)
Coolant:
Subaru Super Coolant (Blue) or equivalent HOAT coolant, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation, DOT 4 preferred for performance).
Known Issues
Engine Ringland Failure:
More common on EJ257 engines with aggressive tuning or lack of proper maintenance; particularly susceptible to detonation.
Head Gasket Leaks:
While not as prevalent as on earlier Subaru engines, some EJ series can develop head gasket leaks. Early detection is key.
Clutch Wear:
High-performance nature and frequent spirited driving can accelerate clutch wear.
Turbocharger Failure:
Bearing failures or seal leaks can occur with high mileage or improper maintenance (e.g., lack of cool-down periods).
Rust And Corrosion:
Common in areas with road salt; underbody, wheel wells, and door sills are susceptible.
📚 Vehicle History
Brand Heritage
Subaru Legacy:
Subaru's commitment to All-Wheel Drive and boxer engines established with earlier models like the Leone and Legacy.
Rally Roots:
Direct lineage from Subaru's World Rally Championship (WRC) success, with the Impreza WRX STI being homologated for competition.
Model Evolution
Gc8 Generation:
The 2005 model is part of the GC8 generation (or the transition to GD/GG generation depending on market and specific chassis codes), known for its aggressive styling and performance focus.
Gd Generation Transition:
The 2005 model year represents the latter part of the GD generation, which saw significant updates and the introduction of the wider body style for the STI, enhancing stability and handling.
Engine Development:
The EJ series engines, particularly the EJ20 and EJ25 variants, were continuously developed for performance and reliability. The EJ207 and EJ257 were key for the STI's power.
Production
Manufacturing Location:
Japan (Ota City, Gunma Prefecture)
Production Years Gd Generation:
2000-2007
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Impreza WRX and STI models frequently appeared on Car and Driver's 10Best lists during this era for their performance and value.
Motor Trend Car Of The Year:
While not winning the overall award, the Impreza line was consistently recognized for its performance capabilities.
Rally Championships:
Subaru Impreza models, including the STI, secured numerous manufacturer and driver championships in WRC and other global rallying series.
Ratings
Consumer Reports:
Consumer Reports ratings for this generation often highlighted performance but noted potential concerns with reliability compared to some Japanese competitors.
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