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1999-2001 Subaru Impreza WRX Service Repair Workshop Manual (1999 2000 2001)

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX Model Generation: GC/GF/GM (Second Generation) Production Years Covered: 1999, 2000, 2001 Codes Chassis Codes: GC8 (Sedan), GF8 (Wagon), GM6 (Coupe) 👋...
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UGS: 314632
1999-2001 Subaru Impreza WRX Service Repair Workshop Manual (1999 2000 2001)
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX
Model Generation:
GC/GF/GM (Second Generation)
Production Years Covered:
1999, 2000, 2001
Codes
Chassis Codes:
GC8 (Sedan), GF8 (Wagon), GM6 (Coupe)
👋 Introduction
Market Position
Market Position Impreza Wrx:
The 1999-2001 Subaru Impreza WRX (GC8 generation) was a pivotal model in Subaru's performance car lineage, establishing the WRX as a potent rally-bred performance sedan and wagon, competing fiercely in the compact performance car segment.
Competitive Analysis
Key Competitors Early 2000S:
Mitsubishi Lancer Evolution (though often not directly available in all markets), Honda Civic Si, Ford Focus SVT, Volkswagen GTI, Nissan Sentra SE-R.
Key Features
Impreza Wrx Distinctive Features:
Symmetrical All-Wheel Drive, turbocharged boxer engine, performance-tuned suspension, aerodynamic body kit, sport seats, distinctive hood scoop.
Manual Value Proposition
Manual Value:
This comprehensive factory service manual provides the essential technical knowledge and step-by-step procedures required for the accurate diagnosis, maintenance, and repair of the 1999-2001 Subaru Impreza WRX, empowering owners and technicians to maintain peak performance and reliability.
📋 Manual Details
Coverage Areas
Systems Covered Overview:
Engine, Drivetrain, Suspension, Brakes, Steering, Electrical, HVAC, Body.
Vehicle Variants Covered:
Covers sedan (GC8), wagon (GF8), and coupe (GM6) body styles of the Impreza WRX for the specified model years.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Repair Manual
Manual Purpose:
Designed for use by professional technicians and skilled DIY mechanics.
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
EJ20G (Turbocharged Boxer), EJ205 (Turbocharged Boxer), including lubrication, cooling, fuel injection, ignition, emissions, and turbocharger systems.
Drivetrain Systems:
All-Wheel Drive (AWD) system, manual and automatic transmissions, differentials (front, center, rear), clutch operation, driveshafts, and wheel hubs.
Suspension Steering:
Front and rear suspension (MacPherson struts, multi-link), bushings, dampers, springs, steering rack, power steering system, wheel alignment specifications.
Brake System:
Front and rear disc brakes, ABS (Anti-lock Braking System) components, hydraulic lines, brake fluid specifications, parking brake.
Electrical Systems:
Battery, charging system, starter, lighting, ignition, fuel pump, ECU (Engine Control Unit) wiring diagrams, sensor locations, fuse box layouts, body control modules.
HVAC Body:
Heating, Ventilation, and Air Conditioning (HVAC) system, interior and exterior body panels, doors, windows, seats, trim, glass replacement, body repair procedures.
Chassis Body:
Frame and body construction, collision repair guidelines, panel replacement, door/window mechanisms, interior trim removal and installation.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, air filter service, belt inspections and replacement, ignition system tuning.
Repair Procedures:
Engine overhaul, transmission rebuild, turbocharger replacement, brake caliper overhaul, suspension component replacement, clutch replacement, electrical component diagnosis and repair, body panel alignment.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical schematic interpretation, fuel system diagnostics, emissions system diagnostics.
Engine Diagnostics:
Detailed diagnostic procedures for fuel system, ignition system, air intake system, exhaust system, emissions control system, turbocharger system, and engine mechanical issues.
Transmission Diagnostics:
Troubleshooting for manual and automatic transmission shifting issues, clutch engagement problems, AWD system engagement, and differential behavior.
Electrical Diagnostics:
Comprehensive wiring diagrams for all vehicle systems, including power distribution, engine control, lighting, instrumentation, comfort systems, and safety systems. Step-by-step troubleshooting for electrical faults.
Wheel Alignment:
Specific alignment angles and procedures for front and rear suspension.
Tire Specifications:
Recommended tire sizes and inflation pressures.
Battery Charging Replacement:
Procedures for battery testing, charging, and replacement, including safety precautions.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from routine maintenance and fluid checks to in-depth engine and transmission rebuilding, including detailed wiring diagrams and diagnostic procedures.
Torque Specifications:
Includes specific torque values for all major fasteners, critical for correct assembly and component lifespan.
Measurement Units:
Specifications provided in both metric and imperial units for broad usability.
Special Tools:
Lists required special tools for specific procedures, aiding in accurate and safe repairs.
Wiring Diagrams Quality:
High-quality, detailed wiring schematics covering all vehicle electrical circuits, essential for accurate troubleshooting.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with high-resolution diagrams, allowing for easy navigation and printing of specific sections.
Print Quality
Print Quality:
Excellent: Clear text and sharp, detailed diagrams suitable for professional or DIY use.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
EJ205
Engine Configuration:
Horizontally opposed (Boxer), 4-cylinder
Engine Displacement:
1994 cc (2.0 Liters)
Aspiration:
Turbocharged with intercooler
Performance
Horsepower Est:
215-227 hp (Varies by market and specific model year)
Torque Est:
200-210 lb-ft (Varies by market and specific model year)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type Required:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Components
Timing Drive:
Timing Belt
Engine Management System:
ECU (Electronic Control Unit) with diagnostic port (OBD-II compliant from 1996 onwards).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (Type RA / DCCD optional on some models)
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System Type:
Subaru Symmetrical All-Wheel Drive
Differential Configuration:
Front Viscous Coupling Limited Slip Differential (VLS), Center Viscous Coupling Limited Slip Differential (VLS), Rear Helical Limited Slip Differential (LSD) or Viscous Limited Slip Differential (VLS) depending on model/year.
Fluid Specs
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil (refer to manual for specific Subaru specs)
Automatic Transmission Fluid:
Subaru ATF-HP or equivalent
📐 Dimensions
Exterior
Wheelbase:
Approx. 2515 mm (99.0 in)
Length:
Approx. 4365 mm (171.9 in) - Sedan
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1425 mm (56.1 in) - Sedan
Weights
Curb Weight Est:
Approx. 1300-1400 kg (2866-3086 lbs)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
NHTSA ratings for this era are generally not available in a readily comparable format to modern standards. Consult specific model year test results if available.
Active Features
Active Safety Features Standard:
Four-wheel disc brakes, ABS (Anti-lock Braking System) standard on most WRX models.
Passive Features
Passive Safety Features Standard:
Front airbags, three-point seatbelts, reinforced chassis.
💡 Technology Features
Infotainment
Infotainment Features Typical:
Basic AM/FM/Cassette/CD player, analog gauges, manual climate controls.
Driver Assistance
Driver Assistance Features Typical:
Limited by modern standards; primarily ABS. No electronic stability control or advanced driver-assistance systems (ADAS).
Connectivity
Connectivity Features Typical:
Basic power accessories, not equipped with Bluetooth or advanced smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Frequent high-performance driving may necessitate more frequent changes.
Timing Belt Replacement:
Every 60,000-100,000 miles or 5-7 years. Critical to prevent catastrophic engine damage.
Spark Plug Replacement:
Every 30,000-60,000 miles, depending on plug type (e.g., platinum vs. iridium).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Engine Oil Type Recommended:
Synthetic 5W-30 or 5W-40, API SN or higher
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life antifreeze
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III ATF
Known Issues
Common Wrx Issues:
Head gasket failures (less common on EJ205 than later EJ25 variants, but still a potential issue), turbocharger wear/failure (especially with poor maintenance), clutch wear, worn suspension bushings, oil leaks (valve cover gaskets, oil pan). Increased risk of ringland failure on modified engines.
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Subaru has a rich history in motorsport, particularly in the World Rally Championship (WRC), where the Impreza WRX achieved significant success with drivers like Colin McRae and Richard Burns. This racing pedigree heavily influenced the development of the production WRX models.
Model Evolution
Gc8 Generation Significance:
The GC8 generation (1992-2000 globally, extended to 2001 in some markets for WRX) was the foundation for Subaru's performance identity. The 1999-2001 models represent a refinement of this platform, often featuring larger intercoolers, revised suspension tuning, and improved engine management for enhanced performance and handling.
Updates 1999-2001:
These years saw refinements to the EJ205 engine, chassis improvements for rigidity, revised aerodynamic elements, and often introduction or refinement of DCCD (Driver Controlled Center Differential) on certain high-performance variants.
Production
Production Plants:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Historical Performance Recognition:
The Impreza WRX, in its various iterations, consistently received praise from automotive journalists and enthusiasts for its exceptional handling, rally-inspired performance, and value proposition in the performance sedan market.
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