Subaru Legacy 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1999 Trim Levels Covered: L, GT, Outback Generation Generation Designation: Third Generation (BD/BG/BK) 👋 Introduction Market Position Segment: Mid-size Sedan and...

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Taper: Car

Distributeur:

UGS: 283082

Mots clés: 1999 Car Cars Legacy Misc Subaru

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Trim Levels Covered:

L, GT, Outback

Generation

Generation Designation:

Third Generation (BD/BG/BK)

👋 Introduction

Market Position

Segment:

Mid-size Sedan and Wagon, known for its All-Wheel Drive (AWD) system.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Nissan Altima, Mazda 626.

Key Features

AWD Standard:

Standard Symmetrical All-Wheel Drive (AWD) system on most models, a key differentiator.

Styling:

Distinctive styling, particularly the Outback variant offering increased ground clearance and rugged appearance.

Reliability:

Generally considered reliable, especially with proper maintenance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Factory Service Repair

Diagnostic Coverage:

Comprehensive diagnostics and troubleshooting for all major systems.

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Engine Control System (ECM), Fuel System, Lubrication System, Cooling System, Ignition System, Exhaust System.

Transmission:

Manual Transmission (MT), Automatic Transmission (AT), Drivetrain, Axles, Driveshafts.

Chassis:

Suspension System (Front and Rear), Steering System, Brake System (Hydraulic and Parking), Wheels and Tires.

Electrical:

Body Electrical Systems, Lighting, Power Windows, Power Locks, HVAC Controls, Audio System, Instrument Panel, Wiring Diagrams.

Body And Trim:

Body Exterior Panels, Interior Trim, Seats, Doors, Hood, Trunk, Glass.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.

Diagnostics And Troubleshooting:

Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, fuel system diagnostics.

Specifications And Tolerances:

Torque specifications, clearances, measurements, alignment procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Likely PDF (searchable text and high-resolution images)

Print Quality

Quality:

High-resolution scans of original factory documents, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

EJ22 (2.2L SOHC Boxer-4), EJ25D (2.5L DOHC Naturally Aspirated Boxer-4 with Phase II design - early models had head gasket issues), EJ251/EJ253 (2.5L SOHC Boxer-4 - later models).

Displacement:

2.2 Liters (2211 cc) and 2.5 Liters (2457 cc).

Performance

Horsepower 2.2L:

Approx. 135 hp @ 5600 rpm

Torque 2.2L:

Approx. 138 lb-ft @ 4400 rpm

Horsepower 2.5L:

Approx. 165 hp @ 5600 rpm (for EJ25D DOHC)

Torque 2.5L:

Approx. 162 lb-ft @ 4000 rpm (for EJ25D DOHC)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane minimum recommended)

Engine Construction

Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Timing Drive:

Timing Belt

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission (MT)

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (AT) with Lock-up Torque Converter

Features

AWD System Integration:

Symmetrical All-Wheel Drive system integrated with both manual and automatic transmissions.

Fluid Specifications

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent DEXRON-III/MERCON

Manual Transmission Fluid:

API GL-5, SAE 75W-90 Gear Oil

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.3 inches (2649 mm)

Overall Length:

Approx. 187.0 inches (4750 mm) for Sedan, Approx. 188.2 inches (4780 mm) for Outback Wagon

Overall Width:

Approx. 69.1 inches (1755 mm)

Overall Height:

Approx. 55.3 inches (1405 mm) for Sedan, Approx. 60.4 inches (1534 mm) for Outback Wagon

Ground Clearance:

Approx. 6.1 inches (155 mm) for Sedan, Approx. 7.7 inches (195 mm) for Outback Wagon

Weights

Curb Weight:

Approx. 3000-3300 lbs (1360-1500 kg), varies by trim and drivetrain

Gross Vehicle Weight Rating:

Varies by model, typically around 4300-4500 lbs

Towing Capacity:

Typically around 1000-1500 lbs (check specific model/market for exact rating)

Wheels And Tires

Wheel Size:

15-inch and 16-inch alloy wheels depending on trim

Tire Size:

Example: P205/55R16, P215/60R16 for Outback

Bolt Pattern:

5x100mm

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

4/5 stars (driver/passenger) for 1999 models (when tested).

IIHS Crash Test Rating:

Good (driver side front, passenger side front) for comparable models from that era.

Active Features

Anti-lock Braking System (ABS) standard on most models or available as an option.

AWD Traction Control:

Symmetrical AWD inherently provides excellent traction, especially in adverse conditions.

Passive Features

Airbags:

Driver and front passenger airbags.

Seat Belts:

Three-point inertia-reel seatbelts with pretensioners for front occupants.

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette player, optional CD player. Basic speaker setup.

Climate Control:

Manual or automatic climate control depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trim levels.

Traction Control:

Not typically available on this generation, AWD serves as the primary traction enhancement.

Connectivity

Auxiliary Inputs:

Not available on factory systems; aftermarket solutions would be required.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months, whichever comes first (severe conditions) or 7,500 miles/12 months (normal conditions - consult manual for specific guidance).

Timing Belt Replacement:

Every 105,000 miles or 105 months, whichever comes first. Crucial for preventing catastrophic engine damage.

Coolant Flush:

Every 30,000 miles or 30 months.

Spark Plug Replacement:

Refer to manual, typically around 60,000-100,000 miles depending on plug type.

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ or ILSAC GF-2, GF-3; SAE 5W-30 (preferred in most climates) or 10W-30. Check manual for temperature-specific recommendations.

Engine Oil Capacity:

Approximately 4.8 quarts (4.5 liters) with filter for 2.2L; approximately 5.1 quarts (4.8 liters) with filter for 2.5L.

Coolant Type:

Ethylene Glycol based coolant, Subaru Super Coolant or equivalent. Typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Head Gasket Leaks:

Common issue, particularly on early EJ25D (2.5L DOHC) engines. Symptoms include coolant loss, white smoke from exhaust, or oil in coolant.

Rear Main Seal Leaks:

Can occur with age and mileage.

Automatic Transmission Hard Shifting:

Can sometimes be related to solenoid issues or fluid contamination.

Cv Axle Boots:

Torn boots can lead to bearing damage.

Interior Rattles And Squeaks:

Common in older vehicles, often related to interior trim panels.

📚 Vehicle History

Brand Heritage

Subaru Foundation:

Subaru is a division of Subaru Corporation (formerly Fuji Heavy Industries), known for its automotive and aerospace engineering.

AWD Pioneer:

Subaru is a pioneer and leader in all-wheel-drive technology for passenger vehicles.

Model Evolution

First Generation:

First generation Legacy (BC/BD/BG) introduced in 1989.

Third Generation Launch:

Third generation (BD/BG/BK) launched for the 1995 model year in Japan and 1996 in North America.

Outback Introduction:

The Outback variant, introduced as a trim level of the Legacy wagon, became a distinct model in later years, offering increased ground clearance and a more rugged appearance.

Production

Production Period Third Gen:

1995-1999

Manufacturing Locations:

Primarily manufactured in Japan (Gunma Prefecture).

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Historically rated as average to above average for reliability, with some powertrain components being areas to monitor.

Motor Trend Awards:

The Legacy has been a consistent contender in automotive journalism awards, often praised for its AWD system and value.

Certifications

Emissions Standards:

Designed to meet emissions standards of the late 1990s (e.g., EPA standards in the US).