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SUBARU LEONE BRUMBY VORTEX EA81 EA82 Engine Workshop Manual

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This manual covers the Subaru Leone, a versatile compact utility vehicle produced from 1971 to 1994, with the Brumby/Brat variant introduced in 1978. Known for its innovative Symmetrical All-Wheel Drive...
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SUBARU LEONE BRUMBY VORTEX EA81 EA82 Engine Workshop Manual
This manual covers the Subaru Leone, a versatile compact utility vehicle produced from 1971 to 1994, with the Brumby/Brat variant introduced in 1978. Known for its innovative Symmetrical All-Wheel Drive system and the distinctive horizontally-opposed Boxer engine, the Leone series offered a range of body styles including the unique 2-door coupe utility (Brumby/Brat). This model competed in the compact pickup truck segment and is recognized for its ruggedness and surprising off-road capability. The Brumby/Brat variant is particularly notable for its rear-facing jump seats, making it a cult classic among enthusiasts. This comprehensive English-language Workshop Service Manual and Parts Manual provides in-depth technical information for maintaining and repairing your Subaru Leone. It covers a wide array of systems, including detailed engine diagnosis, maintenance, and component replacement for EA81 and EA82 series engines. Procedures for engine mechanical, lubrication, cooling, fuel, and ignition systems are thoroughly explained, along with diagnostic and adjustment procedures. Technical specifications, torque values, and fluid recommendations are also included, empowering owners and technicians to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Leone Brumby (also known as Brat, MV, Shifter, Targa)
Product Type:
Workshop Service Manual & Parts Manual
Engine Code Coverage:
EA81, EA82
Engine Displacement Coverage:
1.8L
Codes
Vehicle Platform Code:
Subaru Leone (A-series chassis)
Engine Design Series:
EA Series
👋 Introduction
Market Position
Vehicle Segment:
Compact utility vehicle (pickup truck/coupe utility).
Target Audience:
Enthusiasts, owners, mechanics specializing in older Subaru models.
Competitive Analysis
Era Competitors:
Compact pickups like Toyota Hilux/Pickup, Nissan Datsun Truck, Mitsubishi Mighty Max/L200, Ford Courier.
Key Features
Unique Selling Points:
Symmetrical All-Wheel Drive (standard on most variants), unique Subaru Boxer engine configuration, distinctive 'jump seats' in the cargo bed (Brat variant).
Manual Value Proposition:
Provides in-depth technical knowledge for maintaining and repairing a rare and capable vehicle, crucial for DIY mechanics and specialized shops.
📋 Manual Details
Coverage Areas
Engine Systems:
Engine diagnosis, maintenance, adjustments, minor service operations, component replacement, disassembly and assembly of major engine components.
Included Manuals:
Engine Workshop Service Manual, Parts Manual
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'very rare and comprehensive')
Manual Type
Type:
Workshop Service Manual
Additional Type:
Parts Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, pistons, rings, connecting rods, crankshaft, camshafts, timing components, valve train.
Engine Lubrication:
Oil pump, oil filter, oil passages, oil pressure testing.
Engine Cooling:
Radiator, water pump, thermostat, coolant passages, fan operation.
Fuel System:
Carburetor (specifics depend on engine variant, likely Hitachi/Keihin), fuel pump, fuel lines, fuel filter.
Ignition System:
Distributor, ignition coils, spark plugs, ignition timing.
Emission Control:
PCV system, air injection (if applicable), EGR system (if applicable).
Procedures Included
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnosis, component testing.
Maintenance Procedures:
Oil changes, filter replacements, tune-ups, belt adjustments, spark plug replacement.
Adjustment Procedures:
Valve clearances, ignition timing, carburetor idle speed and mixture.
Replacement Procedures:
Gaskets, seals, hoses, belts, water pump, oil pump, starter motor, alternator.
Disassembly Assembly:
Complete engine teardown and reassembly, including major internal components.
Technical Depth
Depth:
Comprehensive engine rebuild and overhaul procedures.
Diagnostics:
Advanced engine diagnostics, including troubleshooting for performance issues, starting problems, and unusual noises.
Specifications:
Torque specifications, clearances, timing marks, fluid capacities, test values.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF for ease of use.
Print Quality
Printability:
Designed for clear printing of all diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Subaru EA Series
Engine Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Engine Variant 1:
EA81
Engine Variant 2:
EA82
Performance
Ea81 Displacement:
1.8L (1769 cc)
Ea82 Displacement:
1.8L (1769 cc)
Ea81 Horsepower Range:
Approximately 70-80 hp (varies by specific model/tuning)
Ea82 Horsepower Range:
Approximately 85-95 hp (varies by specific model/tuning, including SPFI and DOHC variants)
Fuel System
Ea81 Fuel Delivery:
Carbureted (e.g., Hitachi / Keihin two-barrel)
Ea82 Fuel Delivery:
Carbureted (two-barrel) or Single Point Fuel Injection (SPFI) depending on variant.
🔧 Transmission
Standard
Transmission Options:
4-speed Manual, 5-speed Manual, 3-speed Automatic.
Optional
Drivetrain:
Full-time 4WD (select models), Part-time 4WD (selectable).
Features
Clutch Type:
Dry single plate (manual transmissions).
📐 Dimensions
Exterior
Body Styles:
2-door Coupe Utility (Brumby/Brat), 2-door Coupe (XT), 4-door Sedan, 4-door Station Wagon.
Wheelbase:
Approximately 2400 mm (94.5 inches)
Overall Length:
Approximately 4350 mm (171.3 inches)
Cargo
Cargo Bed Length:
Approximately 1800 mm (70.9 inches)
Weights
Curb Weight:
Approximately 1050 - 1250 kg (2315 - 2756 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available from era; designed to meet safety standards of the 1970s and 1980s.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Restraints:
Seat belts (2-point or 3-point depending on seat/year).
💡 Technology Features
Infotainment
Audio System:
Typically AM/FM radio, optional cassette player. Basic speaker setup.
Driver Assistance
ABS:
Not typically available or optional on earlier models. Later models may have ABS.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions. Refer to manual for precise intervals.
Tune Up Interval:
Recommended every 30,000-60,000 miles (50,000-100,000 km) for spark plugs, distributors, and ignition components.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended for most conditions. Consult manual for specific temperature range recommendations.
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter change for EA81/EA82 engines. Consult manual for exact capacity.
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) suitable for aluminum and cast iron engines.
Transmission Fluid Manual:
GL-5 gear oil, SAE 75W-90 or 80W-90 recommended. Capacity varies by transmission type.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid. Capacity varies.
Known Issues
Common Engine Problems:
Head gasket leaks (especially on EA82), carburetor issues (gumming, wear), timing belt wear (EA82), oil leaks from seals and gaskets, exhaust manifold cracks (EA82).
Common Vehicle Problems:
Rust, particularly in wheel wells, rocker panels, and floor pans. Electrical gremlins due to age, worn suspension components, clutch wear.
📚 Vehicle History
Brand Heritage
Subaru Origins:
Subaru is the automotive division of Subaru Corporation (formerly Fuji Heavy Industries), known for its pioneering use of All-Wheel Drive and Boxer engines.
Model Evolution
Leone Introduction:
The Subaru Leone was first introduced in 1971, evolving through multiple generations. The Brumby/Brat variant was introduced in 1978.
Brumby Unique Features:
The Brumby (known as Brat in North America) was a unique compact pickup truck/coupe utility, notable for its rear-facing 'jump seats' in the cargo bed (marketed as a passenger vehicle in some regions).
Production
Production Period:
Subaru Leone production spanned from 1971 to 1994. The Brumby/Brat variant was produced from 1978 to 1994.
Manufacturing Locations:
Primarily Japan, with assembly in other locations including Taiwan and Ecuador.
🏆 Awards & Recognition
Recognitions
Offroad Capability:
Praised for its surprisingly capable off-road performance, especially with 4WD, due to good ground clearance and AWD system.
Niche Market Success:
The unique styling and the 'jump seat' feature of the Brat made it a cult vehicle and a niche success in certain markets.
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