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Subaru Outback 2012 factory Shop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Outback Year: 2012 Body Style: Station Wagon / SUV Crossover Codes Chassis Code: BR 👋 Introduction Market Position Segment: Mid-size Crossover SUV /...
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Mots clés: 2012 Car Cars Misc Outback Subaru
Subaru Outback 2012 factory Shop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Outback
Year:
2012
Body Style:
Station Wagon / SUV Crossover
Codes
Chassis Code:
BR
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV / Station Wagon
Target Audience:
Families, outdoor enthusiasts, individuals seeking AWD capability and practicality.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue, Mazda CX-5.
Key Features
Drivetrain:
Standard Symmetrical All-Wheel Drive.
Ground Clearance:
Higher than average for its class, enhancing off-road and adverse weather capability.
Cargo Space:
Generous cargo capacity with versatile seating configurations.
Safety Reputation:
Strong safety ratings and reputation for build quality.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems, body, and chassis.
Specific Systems Highlighted:
Engine, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical, Fuel System, Exhaust, SRS, Body Repair, Diagnostics, Schematics.
Page Count
Estimated Pages:
Over 2000 pages (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain Engine:
Detailed coverage for the EJ253 (2.5L SOHC) and EZ36D (3.6L DOHC) engines, including component removal/installation, overhaul, diagnostics, and specifications.
Powertrain Transmission:
Comprehensive sections for the 5-speed manual (TY756) and the Subaru Lineartronic CVT (TR580/TR690) automatic transmissions, including fluid types, capacities, diagnostic procedures, and repair instructions.
Drivetrain:
Covers Symmetrical All-Wheel Drive system, differentials (front and rear), viscous coupling center differential, and drive axles/shafts.
Suspension Steering:
Detailed information on front and rear suspension components (struts, control arms, bushings), steering rack, power steering system, and alignment specifications.
Brakes:
In-depth coverage of ABS, EBD, brake system components (calipers, rotors, master cylinder), parking brake, and bleeding procedures.
Electrical Lighting:
Full electrical schematics, wiring diagrams, fuse box layouts, and diagnosis for lighting systems (headlights, taillights, interior), power windows, locks, mirrors, and wipers.
HVAC:
Coverage of air conditioning system operation, refrigerant handling, blower motor, climate control modules, and heater core replacement.
Fuel Exhaust:
Fuel system components (pump, injectors, tank), evaporative emissions control (EVAP), and exhaust system layout and repair.
Body Chassis:
Body panel removal/installation, door mechanisms, glass replacement, interior trim, and basic body repair guidelines.
Safety Srs:
Airbag system (SRS) components, deployment, diagnosis, and replacement procedures, including seatbelt pretensioners.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection/replacement, and general preventative maintenance.
Troubleshooting:
Systematic diagnostic flowcharts and procedures for common and uncommon issues, including engine performance, electrical gremlins, and drivetrain problems.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
OBD-II diagnostic trouble code (DTC) explanations, data stream interpretation, and specific diagnostic tools and techniques.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.5L DOHC Boxer (EJ253)
Engine Option 2:
3.6L DOHC Boxer (EZ36D)
Performance
Horsepower 2.5L:
170 hp @ 5600 rpm
Torque 2.5L:
170 lb-ft @ 4400 rpm
Horsepower 3.6L:
256 hp @ 6000 rpm
Torque 3.6L:
247 lb-ft @ 4400 rpm
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling
Cooling System:
Water-cooled, pressurized system.
Emissions
Emissions Control:
Catalytic converter, Secondary Air Injection System (on some models/regions), EVAP system.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (TY756)
Optional
Optional Transmission:
Subaru Lineartronic CVT (Continuously Variable Transmission) - TR580 (for 2.5L) or TR690 (for 3.6L)
Features
AWD System:
Symmetrical All-Wheel Drive standard on all models.
Cvt Modes:
Manual mode with paddle shifters (on some trims/CVT models).
Fluid Specs
Manual Transmission Fluid:
GL-5 75W-90 Synthetic Gear Oil (check manual for specific Subaru part numbers like K0305N0700).
Cvvt Transmission Fluid:
Subaru CVT Fluid (H Series, e.g., K0321Y0070, check specific application).
📐 Dimensions
Exterior
Length:
Approx. 189.9 inches
Width:
Approx. 70.1 inches
Height:
Approx. 65.4 inches
Wheelbase:
Approx. 107.9 inches
Ground Clearance:
Approx. 8.7 inches
Cargo
Cargo Volume Behind Rear Seats:
Approx. 34.5 cu ft
Cargo Volume With Rear Seats Folded:
Approx. 74.7 cu ft
Weights
Curb Weight 2.5L:
Approx. 3,360 - 3,460 lbs
Curb Weight 3.6L:
Approx. 3,540 - 3,640 lbs
Towing Capacity:
Up to 2,600 lbs (check owner's manual for specific configurations and limitations).
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (typically for this generation)
IIHS Top Safety Pick:
Likely Top Safety Pick award recipient.
Active Features
Active Safety:
ABS, EBD, Traction Control System (TCS), Vehicle Dynamics Control (VDC), Brake Assist.
Passive Features
Passive Safety Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags, front seatbelt pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional navigation system with touchscreen available on higher trims.
Speaker System:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Driver Assistance Features:
Optional EyeSight driver assistance system (introduced in later model years, check specific 2012 configurations), backup camera (optional).
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (optional, depending on trim and head unit).
Instrumentation
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel, and engine temperature. Multi-information display for trip computer, fuel economy, and vehicle status.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles under severe driving conditions or 7,500 miles under normal conditions (check owner's manual for specifics and oil type).
Engine Air Filter:
Replace every 15,000 miles or as needed.
Cabin Air Filter:
Replace every 15,000 miles or annually.
Spark Plugs 2.5L:
Iridium spark plugs, typically replaced every 60,000 miles.
Spark Plugs 3.6L:
Iridium spark plugs, typically replaced every 60,000 miles.
Timing Belt Chain:
The EJ253 and EZ36D engines use a timing chain, which is generally maintenance-free for the life of the engine, unlike the timing belt used in some previous Subaru engines. Confirmation within the manual is advised.
Fluid Specifications
Engine Oil Capacity 2.5L:
Approx. 4.8 US quarts (with filter) - 0W-20 Synthetic recommended.
Engine Oil Capacity 3.6L:
Approx. 6.9 US quarts (with filter) - 0W-20 or 5W-30 Synthetic recommended (check manual).
Coolant:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant. Capacity around 7.7 US quarts (2.5L) or 8.6 US quarts (3.6L).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While earlier generations were notorious, head gasket issues were significantly improved in this generation. However, it's still a component to monitor. The manual will detail inspection and replacement.
Cvvt Issues:
Some CVT models may experience issues related to fluid degradation or internal wear. Regular fluid changes are critical. The manual covers diagnostic procedures.
Wheel Bearings:
Can be a wear item, particularly with higher mileage and exposure to harsh conditions. The manual covers replacement.
Evap System:
EVAP canister purge valve or vent solenoid issues can cause check engine lights. Diagnostic procedures are included.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Founded in 1953, known for its horizontally-opposed Boxer engines and Symmetrical All-Wheel Drive systems, particularly in performance and all-weather vehicles.
Model Evolution
Outback Heritage:
Originated as the 'Subaru Legacy Outback' in 1995, becoming its own model line in 1998. Known for blending wagon practicality with SUV-like ground clearance and capability.
Fourth Generation:
The 2012 model is part of the fourth generation (2010-2014), which introduced a larger chassis, improved styling, and more powerful engine options.
Production
Manufacturing Location:
Lafayette, Indiana, USA (for North American market).
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
Consistently recognized by the Insurance Institute for Highway Safety (IIHS) for its safety performance.
Consumer Reports Ratings:
Often receives good ratings from Consumer Reports for reliability and owner satisfaction, although specific ratings can vary by year and powertrain.
Certifications
Safety Certifications:
Meets all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS).
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