Suzuki AN650 A Burgman 650 2003-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Burgman 650 Model Code: AN650 A Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: AN650A Generation Generation Designation: First...

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Taper: Motorcycle

Distributeur:

UGS: 481121

Mots clés: 2003 2004 2005 2006 2007 2008 2009 AN650 A Burgman 650 Burgman Series Motorcycle Motorcycles Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Burgman 650

Model Code:

AN650 A

Years Covered:

2003, 2004, 2005, 2006, 2007, 2008, 2009

Codes

Chassis Code:

AN650A

Generation

Generation Designation:

First Generation

👋 Introduction

Market Position

Segment:

Maxi-Scooter / Sport-Touring Scooter

Key Competitors:

Yamaha TMAX, Honda Silver Wing, Aprilia Atlantic 500 (in its class)

Competitive Analysis

Unique Selling Points:

Spacious comfort, ample storage, advanced electronic features for its time (e.g., power-adjustable windshield, optional heated grips/seat).

Key Features

Manual Value Proposition:

Empowers owners to perform comprehensive maintenance and repairs, saving costs and ensuring longevity.

📋 Manual Details

Coverage Areas

Primary Focus:

Service and Repair

Secondary Focus:

Maintenance and Troubleshooting

Page Count

Estimated Pages:

N/A (Digital Format)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Likely PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Complete Engine Overhaul, Tuning, Diagnosis

Fuel System:

Fuel Injection System, Fuel Pump, Injectors, Fuel Tank, Lines

Cooling System:

Radiator, Fan, Thermostat, Coolant Hoses, Water Pump

Lubrication Maintenance:

Oil Changes, Filter Replacement, Lubrication Points

Ignition Control:

Ignition System Components, Timing, Spark Plugs

Emission Control System:

Evaporative Emission Control (EVAP), Catalytic Converter

Clutch System:

Automatic Clutch Operation, Belt Drive

Automatic Transaxle System:

Continuously Variable Transmission (CVT) Service, CVT Fluid

Driveshaft Axle:

Rear Drive Shaft, Final Drive Assembly

Suspension System:

Front Fork, Rear Shock Absorber, Linkages

Steering System:

Handlebar Assembly, Steering Stem, Bearings

Brake System:

Front and Rear Brakes, Hydraulic System, Pad Replacement, Fluid Flush

Body Interior Exterior:

Fairings, Body Panels, Seat, Storage Compartments

Body Electrical System:

Wiring Diagrams, Lighting, Horn, Switches, Battery

Heating Ventilation Air Conditioning:

N/A (Not Applicable to this model)

Audio Video:

N/A (Typically not integrated in this era/model)

Chime Buzzer:

Warning Indicators and Systems

Electronic Control Modules:

ECU Diagnosis and Reset Procedures

Heated Systems:

Heated Grips (if equipped), Heated Seat (if equipped) - Wiring and Components

Instrument Cluster:

Speedometer, Tachometer, Warning Lights, LCD Display

Lamps:

Headlights, Taillights, Turn Signals, Indicator Lamps

Message Systems:

Diagnostic Trouble Codes (DTCs), System Messages

Power Systems:

Electrical System, Charging System, Battery Maintenance

Differential Driveline:

Final Drive Unit Service and Fluid

Vehicle Quick Reference:

General Specifications and Data

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements

Troubleshooting:

Diagnostic Flowcharts, Common Problems and Solutions

Repair:

Component Removal, Installation, and Overhaul

Disassembly Assembly:

Step-by-step instructions for major and minor components

Wiring Diagrams:

Detailed electrical schematics for all systems

Torque Specifications:

Precise torque values for all fasteners

Technical Depth

Depth:

Comprehensive Factory Level Detail

Illustrations:

Detailed diagrams and photographs

Diagnostic Tools:

Information on necessary special tools and diagnostic equipment

📊 Manual Specifications

File Format

Typical Format:

Print Quality

Quality Description:

High-resolution scans of original factory documentation

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve, Parallel-twin

Displacement:

638 cc (39.0 cu in)

Bore X Stroke:

75.5 mm x 71.3 mm (2.97 in x 2.81 in)

Compression Ratio:

9.2:1

Performance

Horsepower Est:

approx. 50 HP @ 7000 RPM (US Spec)

Torque Est:

approx. 46 lb-ft @ 5000 RPM (US Spec)

Fuel System

Fuel Delivery:

Fuel Injection (Suzuki Fuel Injection - SFI)

Fuel Type:

Unleaded Gasoline, Octane Rating 87 or higher

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT)

Transmission Modes:

Full Automatic, Manual (5-speed sequential mode)

Features

Drive Type:

Chain Drive (via final drive unit)

Clutch Type:

Wet, Automatic, Multi-plate

📐 Dimensions

Exterior

Overall Length:

2270 mm (89.4 in)

Overall Width:

770 mm (30.3 in)

Overall Height:

1425 mm (56.1 in)

Wheelbase:

1580 mm (62.2 in)

Weights

Dry Weight Est:

approx. 232 kg (511.5 lbs)

Wet Weight Est:

approx. 247 kg (545 lbs)

Fuel Tank Capacity:

15 L (3.9 US gal)

🛡️ Safety Features

Ratings

Crash Safety Testing:

N/A (Motorcycle/Scooter segment typically not rated by NHTSA/Euro NCAP)

Active Features

Braking System:

Combi-Brake System (CBS) - Linked front and rear brakes

Lighting:

Halogen Headlight, LED Taillight

Passive Features

Body Protection:

Full fairing provides rider protection from elements

Ergonomics:

Comfortable seating position and controls for long-distance riding

💡 Technology Features

Infotainment

Instrument Panel:

Digital LCD display with odometer, trip meters, fuel gauge, clock, and various indicators.

Driver Assistance

Transmission Modes:

Power/Economy modes (on some later models within this range, but primarily focus on manual mode for performance)

Connectivity

Power Outlets:

12V accessory socket (often standard or optional)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 12 months

Air Filter Inspection:

Every 6,000 km (3,700 miles)

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Cvt Belt Inspection:

Every 12,000 km (7,500 miles)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA

Engine Oil Capacity:

2.7 L (2.8 US qt) with filter change

Cooling System Coolant:

Suzuki Long Life Coolant (or equivalent ethylene glycol-based coolant) - 50/50 mix with distilled water

Brake Fluid Type:

DOT 4

Final Drive Oil Type:

SAE 80 API GL-4

Final Drive Oil Capacity:

150 ml (0.16 US qt)

Known Issues

Common Wear Items:

CVT Belt, Tires, Brake Pads, Suspension Bushings

Potential Electrical Issues:

Wiring harness fatigue in high-flex areas, stator/regulator issues (less common but possible).

Engine Longevity Considerations:

Proper oil maintenance is crucial for the longevity of the parallel-twin engine.

📚 Vehicle History

Brand Heritage

Brand Specialization:

Suzuki is renowned for its robust engines, innovative technologies, and reliable motorcycles/scooters.

Model Evolution

Launch Year:

Key Updates Pre 2009:

Minor styling tweaks, potential ECU updates for emissions and performance.

Production

Manufacturing Location:

Japan (Likely)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Burgman 650 was generally well-received for its comfort, practicality, and long-distance touring capabilities within the scooter market.