Engine:
Detailed engine overhaul, diagnosis, repair, and tuning procedures
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, and evaporative emissions control
Cooling System:
Radiator, cooling fan, thermostat, hoses, and coolant specifications
Ignition System:
Ignition coils, spark plugs, ECU control, and timing
Transmission:
Clutch operation, gearbox assembly, disassembly, and maintenance
Chassis And Frame:
Frame inspection, alignment, and component mounting
Suspension:
Front forks (telescopic), rear shock absorber, linkage, and adjustment procedures
Brakes:
Hydraulic brake system (front and rear), brake fluid specifications, caliper, master cylinder, and bleeding procedures
Wheels And Tires:
Tire pressure, inspection, wheel bearing maintenance, and rim specifications
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system, lighting, and wiring diagrams
Instrumentation:
Speedometer, tachometer, fuel gauge, warning lights, and diagnostics
Bodywork And Trim:
Panel removal and installation, seat, fenders, fuel tank, and styling elements
Emission Controls:
Evaporative emission control system and crankcase ventilation
Maintenance:
Routine maintenance, lubrication, filter changes, and fluid checks
Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Detailed guides for taking apart and reassembling vehicle systems
Adjustments:
Precise instructions for all necessary adjustments (e.g., clutch, throttle, idle)
Diagnostics:
Diagnostic procedures, fault codes, and testing methods
Depth:
Comprehensive, bumper-to-bumper coverage suitable for both DIY enthusiasts and professional mechanics
Detail Level:
Includes special notes, important points, service data, precautions, and wear limits
Visual Aids:
Detailed illustrations, exploded diagrams, drawings, and photos
Tool References:
References to specific service tool numbers and their usage illustrations
Torque Specifications:
Essential torque values for all threaded connections and fasteners
Oil Change Interval:
Refer to periodic maintenance chart in manual (typically every 6,000-10,000 km or annually)
Spark Plug Replacement:
Refer to periodic maintenance chart in manual (often around 24,000 km)
Drive Shaft Maintenance:
Regular inspection and lubrication of drive shaft and universal joint
Engine Oil Type:
API SG, SH, SJ or higher, SAE 10W-40 or 20W-50 (refer to manual for exact grade and capacity)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Coolant Type:
Suzuki Super Long Life Coolant or equivalent (50% solution of ethylene glycol)
Final Drive Oil Type:
Suzuki Gear Oil HP or equivalent SAE 80W-90
Common Wear Items:
Clutch plates, brake pads, tires, front fork seals (typical for this type of bike)
Electrical System Considerations:
Check for corrosion on connectors, ensure battery maintenance. Regulator/rectifier can be a point of concern on older models if not properly maintained.