Suzuki Boulevard C50 2001-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Boulevard C50 Model Designation: Intruder Volusia (previous generation name) Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Engine Code:...

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Taper: Motorcycle

Distributeur:

UGS: 433761

Mots clés: 2001 2002 2003 2004 2005 2006 2007 2008 2009 Boulevard C50 Boulevard Models Featured Motorcycle Motorcycles Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Boulevard C50

Model Designation:

Intruder Volusia (previous generation name)

Years Covered:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Codes

Engine Code:

V9M (typically designated by model, not specific engine code in this context)

👋 Introduction

Market Position

Market Segment:

Cruiser motorcycle

Target Audience:

Riders seeking a comfortable, classic-styled cruiser with reliable performance

Competitive Analysis

Key Competitors:

Honda Shadow series, Yamaha V-Star series, Kawasaki Vulcan series

Key Features

Styling:

Classic cruiser styling with teardrop fuel tank, pulled-back handlebars, and comfortable riding position

Engine Type:

V-twin, liquid-cooled, SOHC, 8-valve

Drivetrain:

Shaft drive, contributing to low maintenance

Fueling:

Fuel injection (Suzuki Dual Throttle Valve - SDTV system)

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Primary Coverage:

Mechanical, electrical, and body repair and maintenance

Page Count

Page Count:

Language

Language:

English

Format

File Format:

Download Method:

Instant Download

Compatibility:

Windows, Mac, Linux OS

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, piston, crankshaft, valve train, lubrication system

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, fuel lines, fuel tank

Ignition System:

Ignition coils, spark plugs, ignition control module

Transmission:

Clutch, gearbox, final drive (shaft drive)

Cooling System:

Radiator, fan, thermostat, coolant hoses

Exhaust System:

Exhaust pipes, mufflers, gaskets

Brake System:

Front and rear brakes, brake lines, master cylinders, calipers, pads, fluid

Suspension System:

Front forks (telescopic), rear shock absorbers, linkages

Steering System:

Handlebars, steering head bearings

Electrical System:

Battery, charging system (alternator, rectifier/regulator), lighting, starting system, wiring diagrams

Body And Frame:

Chassis, body panels, fuel tank, seat, fenders, mounting hardware

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnosis of common problems, electrical system troubleshooting, engine performance issues

Repair:

Component removal, disassembly, repair, reassembly, and installation

Adjustments:

Carburetor (if applicable to earlier models, though C50 is EFI), clutch, brakes, suspension, idle speed

Diagnostics:

System checks, fault code interpretation (if applicable)

Technical Depth

Depth Level:

Comprehensive, step-by-step procedures for both DIY enthusiasts and professional mechanics

Diagnostic Charts:

Included for troubleshooting common issues

Pictorial Diagrams:

Detailed illustrations, exploded diagrams, drawings, and photos

Service Data:

Includes service data, specifications, and allowable limits

Special Tools:

References and illustrations for special service tools

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, ensuring clarity of text and images

Searchable Text:

Likely, as is standard for quality PDF manuals, allowing keyword searches

Print Quality

Printable:

Yes, all pages are printable

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, 45-degree V-twin

Displacement:

805 cc (49.1 cu in)

Bore X Stroke:

97.0 mm x 90.0 mm (3.82 in x 3.54 in)

Valvetrain:

SOHC, 2 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approximately 50-55 HP (specific dyno figures vary)

Torque:

Approximately 48-52 lb-ft (specific dyno figures vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Suzuki Dual Throttle Valve (SDTV)

Fuel Tank Capacity:

4.1 US gal (15.5 L)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Final Drive:

Shaft drive

Clutch:

Wet multi-plate

📐 Dimensions

Exterior

Overall Length:

9.1 ft (2350 mm)

Overall Width:

2.8 ft (870 mm)

Overall Height:

3.7 ft (1120 mm)

Wheelbase:

5.1 ft (1565 mm)

Weights

Dry Weight:

Approximately 498 lbs (226 kg)

Curb Weight:

Approximately 540 lbs (245 kg)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are not typically standardized like automotive)

Active Features

Active Safety:

Responsive braking system, predictable handling

Passive Features

Passive Safety:

Sturdy frame construction

💡 Technology Features

Infotainment

Infotainment Features:

Basic analog speedometer and tachometer, odometer, trip meter, fuel gauge. No integrated infotainment system.

Driver Assistance

Driver Assistance Systems:

N/A (Motorcycle)

Connectivity

Connectivity Features:

N/A (Motorcycle)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals, typically every 3,000-5,000 miles or annually

Spark Plug Replacement:

Refer to manual, typically around 7,500-15,000 miles

Brake Fluid Change:

Refer to manual, typically every 2 years or as per condition

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL rated motorcycle oil, SAE 10W-40 recommended (verify in manual)

Engine Oil Capacity:

Approx. 2.8 L (2.9 US qt) without filter change, 3.0 L (3.2 US qt) with filter change (verify in manual)

Coolant Type:

High-quality ethylene glycol based antifreeze coolant, Suzuki recommends 50/50 mixture with distilled water

Brake Fluid Type:

DOT 4 (verify in manual)

Final Drive Oil Type:

API GL-5, SAE 80W-90 hypoid gear oil (verify in manual)

Known Issues

Common Issues:

Potential for stator/rectifier failure (common on many bikes of this era), occasional electrical connector corrosion, clutch drag (can be addressed with proper adjustment and maintenance)

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history of producing reliable motorcycles across various categories

Model Evolution

Predecessor:

Suzuki Intruder Volusia

Rebranding:

Rebranded as Boulevard C50 starting in 2005 to align with Suzuki's Boulevard cruiser line

Production

Manufacturing Origin:

Japan (typically)

🏆 Awards & Recognition

Recognitions

Recognitions:

Consistently praised for its comfortable ride, smooth power delivery, and value for money in the cruiser segment.