🏷️ Basic Information

Make:

Suzuki

Model:

FA50

Nickname:

Shuttle / CC50

Product Name:

Service Repair Manual Suzuki FA50 FA 50 1980 and up

Chassis Code:

FA50

👋 Introduction

Segment:

Lightweight scooter, urban commuter, beginner-friendly mobility

Target Audience:

DIY mechanics, scooter enthusiasts, owners seeking to maintain and repair their FA50

Competitors:

Honda Spree NQ50, Yamaha QT50 Yamahopper, Tomos Revival

Vehicle Attributes:

Simple, reliable, economical, easy to operate and maintain

Manual Benefits:

Empowers owners with the knowledge for effective self-maintenance and repair, saving on labor costs.

📋 Manual Details

Applicability:

Suzuki FA50 / CC50 models from 1980 onwards

Estimated Pages:

Varies by specific edition, typically 200-400 pages for comprehensive coverage

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF) / Print

📖 Manual Coverage

Engine:

Complete engine overhaul, top-end and bottom-end assembly, cylinder, piston, rings, crankshaft, bearings, seals, valve timing (if applicable), cooling system (air-cooled specifics)

Fuel System:

Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel filter replacement

Ignition System:

CDI ignition, spark plug specifications, coil testing, stator testing, wiring diagrams

Transmission:

Automatic centrifugal clutch, variator system (if equipped), gearbox lubrication and overhaul

Chassis And Frame:

Frame inspection, steering head bearing service, suspension fork overhaul, shock absorber replacement

Brakes:

Front and rear brake systems (drum brakes typical), brake lever adjustment, brake shoe replacement, brake cable maintenance

Electrical System:

Wiring diagrams, lighting system, battery maintenance, fuses, horn, starter system (kick start typical), switchgear

Bodywork And Trim:

Panel removal and installation, seat maintenance, storage compartment access, fenders, trim pieces

Wheels And Tires:

Tire pressure recommendations, wheel bearing service, spoke tensioning (if applicable)

Maintenance:

Scheduled maintenance intervals, lubrication points, filter replacements, cleaning procedures, battery care

Troubleshooting:

Diagnostic charts for common starting issues, performance problems, electrical faults, and mechanical noises

Repair:

Step-by-step instructions for component disassembly, repair, reassembly, and adjustment

Overhaul:

Detailed procedures for complete engine rebuilds, carburetor overhauls, and transmission servicing

Installation:

Guidance on replacing major components and accessories

Diagnostic Capabilities:

Advanced diagnostic procedures, fault code interpretation (if applicable), electrical system testing methods

Rebuild Procedures:

Full engine and transmission rebuild instructions with torque specifications and clearances

Specification Data:

Comprehensive technical data, including measurements, clearances, torque values, and tolerances for all components

📊 Manual Specifications

Digital Format:

PDF (Searchable text and high-resolution diagrams)

Print Version Quality:

Professional printing with clear diagrams and legible text on quality paper stock

Print Binding:

Spiral-bound or perfect-bound for easy page lay-flat functionality

Print Paper:

Durable, coated paper stock resistant to shop fluids and tearing

⚙️ Engine Specifications

Engine Type:

Two-stroke, air-cooled, single-cylinder

Displacement:

49 cc (approx.)

Bore X Stroke:

Refer to manual for specific values (e.g., 39.0 mm x 41.5 mm)

Compression Ratio:

Refer to manual for specific values (e.g., 6.5:1)

Power Output:

Approx. 4.0 - 5.0 HP (depending on year and tuning)

Torque Output:

Refer to manual for specific values

Carburetor Model:

Mikuni VM type (specific model number detailed in manual)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Oil Mixture:

Pre-mix or Autolube (Suzuki CCI system) - refer to manual for correct ratio/type.

Top Speed:

Approx. 40-50 mph (64-80 km/h), rider dependent

🔧 Transmission

Type:

Automatic (Torque Converter / V-belt drive)

Clutch Type:

Centrifugal clutch

Gear Reduction:

Single-speed gearbox

Transmission Fluid:

Refer to manual for specific fluid type and capacity (typically gear oil for final drive)

📐 Dimensions

Length:

Refer to manual for exact dimensions (approx. 65 inches / 1650 mm)

Width:

Refer to manual for exact dimensions (approx. 28 inches / 710 mm)

Height:

Refer to manual for exact dimensions (approx. 40 inches / 1015 mm)

Dry Weight:

Approx. 130 lbs (59 kg)

Gross Vehicle Weight Rating:

Refer to manual (typically rider + cargo)

Fuel Tank Capacity:

Approx. 1.2 US gallons (4.5 Liters)

🛡️ Safety Features

Crash Safety Standards:

N/A (Not applicable to this class of vehicle in modern standards)

Braking System:

Front and rear drum brakes

Lighting:

Headlight, taillight, brake light, turn signals (depending on market)

Frame Construction:

Steel tube frame

Parking Brake:

Typically none; relies on parking on flat ground or using steering lock

💡 Technology Features

Audio System:

N/A

Display:

Analog speedometer, indicator lights (fuel, oil, turn signals)

ABS:

N/A

Traction Control:

N/A

Bluetooth:

N/A

🔧 Maintenance

Oil Change Frequency:

Refer to manual (typically every 1000-2000 miles or annually for gear oil, check 2-stroke oil level regularly)

Spark Plug Replacement:

Refer to manual (e.g., every 3000-5000 miles or as needed)

Air Filter Cleaning Replacement:

Refer to manual (e.g., every 1000-2000 miles)

Brake Adjustment Inspection:

Regular inspection and adjustment as needed, typically every few thousand miles

Two Stroke Oil:

API TC or JASO FD certified 2-stroke oil (for Autolube system if equipped)

Gear Oil:

API GL-3 or GL-4 SAE 80W/90 gear oil (for final drive)

Coolant:

N/A (Air-cooled engine)

Carburetor Fouling:

Common with age and infrequent use, requires cleaning and adjustment.

Stator Coil Failure:

Can lead to weak spark or no spark, requiring replacement.

Variator Belt Wear:

Can cause sluggish acceleration or slipping, requires replacement.

Exhaust Port Clogging:

Carbon buildup can occur in 2-stroke engines, requiring decoking.

📚 Vehicle History

Manufacturer Founding:

1909 (Japan)

Automotive Presence:

Long history in motorcycles, automobiles, and marine products

Introduction Year:

Introduced in the early 1980s

Design Era:

Reflects 1980s scooter design trends: minimalist, functional, and economical

Updates:

Minor cosmetic and specification changes over its production run, but the core mechanicals remained largely consistent.

Manufacturing Location:

Japan (primarily)

Production Status:

Discontinued, but popular in the used market.

🏆 Awards & Recognition

Common Perception:

Recognized for its simplicity, reliability, and fuel efficiency in its class during its production era.