Motorcycle Segment:
Hyperbike / Sportbike
Key Selling Points:
Unrivaled top speed, advanced aerodynamics, powerful engine, cutting-edge technology for its era
Key Competitors 2008:
Kawasaki Ninja ZX-14, Ducati 1098
Aerodynamic Design:
Wind-tunnel tested fairing for reduced drag and rider comfort at high speeds
Performance Enhancements K8:
Revised engine internals, improved fuel injection, and chassis updates compared to previous generation
Comprehensive Coverage:
True
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system
Drivetrain Systems:
Transmission, clutch, final drive (chain and sprockets)
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, tires, brakes
Electrical Systems:
Ignition, starting, charging, lighting, instrumentation, wiring diagrams, ECUs
Bodywork And Fittings:
Fairings, seat, fuel tank, fenders, controls
Special Tools And Diagnostics:
Required special tools, diagnostic procedures, troubleshooting guides
Estimated Page Count:
Approx. 500-700 pages (typical for a full service manual)
Manual Classification:
Factory Service Manual (FSM)
Intended Audience:
Professional Suzuki technicians and experienced DIY motorcycle mechanics
Format Type:
Digital (PDF)
Engine Disassembly And Assembly:
Complete step-by-step instructions for engine overhaul, including cylinder head, pistons, crankshaft, connecting rods, timing components, and more.
Fuel Injection System:
Detailed diagnostics and repair procedures for Suzuki Dual Throttle Valve (SDTV) system, injectors, throttle bodies, sensors (MAP, TPS, IAT), and ECU
Ignition System:
Spark plug specifications, ignition timing, coil testing, ECU control
Transmission And Clutch:
Gearbox inspection, clutch assembly, clutch actuation mechanism, shift drum and forks
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant specifications and bleeding procedures
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures, oil specifications
Suspension And Steering:
Front fork (cartridge type) disassembly, assembly, and adjustment; rear shock absorber service; steering bearing inspection and replacement
Brake System:
Front and rear brake caliper overhaul, master cylinder service, brake fluid replacement and bleeding, ABS system (if applicable)
Electrical Troubleshooting:
Comprehensive wiring diagrams, component testing, fault diagnosis using multimeter and diagnostic tools
Routine Maintenance:
Oil and filter changes, spark plug replacement, chain adjustment and lubrication, brake fluid checks, tire pressure checks, air filter service
Major Repairs:
Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake system repairs
Troubleshooting Guides:
Systematic diagnostic flowcharts for common and uncommon problems, based on symptoms
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle
Special Tool Usage:
Instructions on how to use specific Suzuki special tools required for certain procedures
Wiring Diagram Interpretation:
Detailed explanations of how to read and use the provided comprehensive wiring diagrams
Depth Of Coverage:
In-depth, covering full teardown, rebuild, and advanced diagnostics
Diagnostic Capabilities:
Covers ECU fault codes, sensor readings, and component testing for precise issue identification
Component Specifications:
Includes clearance measurements, tolerances, wear limits, and expected performance parameters
Engine Type:
1340cc, Liquid-cooled, 4-stroke, DOHC, 16-valve, Inline-4
Bore X Stroke:
81.0 mm x 63.0 mm
Compression Ratio:
12.0:1
Horsepower Estimated:
Approx. 175 PS (128.7 kW) @ 9800 rpm (crank)
Torque Estimated:
Approx. 138 Nm (101.8 lb-ft) @ 7000 rpm (crank)
Fuel Delivery:
Fuel Injection with SDTV (Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher
Fuel Tank Capacity:
19.5 L (5.1 US gal)
Safety Features Design:
Designed for high-speed stability and rider control
Braking System Type:
Hydraulic disc brakes front and rear, radial-mount calipers
Front Brake Specs:
Dual 320 mm discs, Tokico 6-piston calipers
Rear Brake Specs:
Single 260 mm disc, Tokico 2-piston caliper
Suspension Damping:
Adjustable compression and rebound damping (front and rear)
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight
Instrumentation:
Analog tachometer, digital speedometer, multi-function LCD display (gear position, fuel gauge, clock, trip meters, etc.)
S-Dms Mode:
Suzuki Drive Mode Selector (S-DMS) - allows rider to select different engine mapping modes (though less sophisticated than later systems).
Diagnostic Port:
Provided for connection to diagnostic tools
Oil And Filter Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 6 months.
Spark Plug Inspection Replacement:
Inspect at 12,000 km (7,500 miles), replace as needed. Detailed specifications in manual.
Coolant Replacement:
Every 2 years, regardless of mileage.
Brake Fluid Replacement:
Every 2 years, regardless of mileage.
Engine Oil Type:
SAE 10W-40, API SG, SH, SJ, SL, SM or JASO MA/MA2
Engine Oil Capacity:
3.1 L (3.3 US qt) without filter change; 3.4 L (3.6 US qt) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water (50:50 mixture)
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings, rear shock absorber linkage bearings.
Potential Electrical Gremlins:
While generally reliable, issues can arise with charging systems or sensor failures if not maintained.
