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Suzuki King Quad 300 LT-F300 LT-F300F ATV Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004

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This manual covers the Suzuki King Quad 300, model codes LT-F300 and LT-F300F, for the production years 1999 through 2004. As a robust All-Terrain Vehicle (ATV), the King Quad is...
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Suzuki King Quad 300 LT-F300 LT-F300F ATV Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004
This manual covers the Suzuki King Quad 300, model codes LT-F300 and LT-F300F, for the production years 1999 through 2004. As a robust All-Terrain Vehicle (ATV), the King Quad is engineered for utility and reliability, reflecting a long-standing heritage in vehicle manufacturing. Its design prioritizes dependable performance for a variety of tasks, making it a capable machine for both work and recreation. This comprehensive workshop service repair manual provides detailed, A-Z coverage for all maintenance and repair procedures. It includes in-depth guidance on the engine, fuel system, electrical system, transmission, drivetrain, suspension, steering, brakes, bodywork, chassis, and wheels. The manual is designed to assist owners and technicians alike, offering step-by-step instructions, troubleshooting guides, technical specifications, and routine maintenance schedules to ensure the longevity and optimal performance of your Suzuki King Quad 300.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad
Model Code:
LT-F300 / LT-F300F
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
Suzuki King Quad 300 LT-F300 LT-F300F ATV Complete Workshop Service Repair Manual
Generation
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004
👋 Introduction
Market Position
Target User:
Suzuki King Quad 300 LT-F300/LT-F300F owners and independent repair shops.
Competitive Analysis
Value Proposition:
Enables users to perform their own repairs, saving significant costs associated with dealership labor. Provides comprehensive information for all maintenance and repair needs.
Key Features
Ease Of Use:
Features easy-to-follow, step-by-step instructions with accompanying pictures.
Accessibility:
Instant digital delivery, accessible on multiple devices.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete service and repair procedures, A-Z
Page Count
Estimated Page Count:
Varies by specific model year and options, but comprehensive coverage implies hundreds of pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable (PDF)
Usability:
Printable (individual pages or entire document), viewable on PC, Mac, tablets, and smartphones.
Software Requirement:
Adobe Reader (free)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rods, pistons), timing system, lubrication system, cooling system.
Fuel System:
Carburetor adjustment and overhaul, fuel pump, fuel tank, fuel lines, fuel filter replacement.
Electrical System:
Ignition system (CDI, spark plug, coil), starting system (starter motor, starter clutch), charging system (alternator, regulator/rectifier), lighting system, battery maintenance, wiring diagrams, troubleshooting electrical faults.
Transmission Drivetrain:
Automatic transmission (CVT operation, belt replacement, clutch assembly), gear shifting mechanism, driveshafts, differentials (front and rear if applicable), final drive.
Suspension Steering:
Front and rear suspension components (shocks, springs, control arms, bushings), steering system (handlebars, tie rods, steering knuckles), wheel alignment.
Brakes:
Brake system diagnosis, brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder, brake lines, parking brake.
Bodywork Chassis:
Frame inspection and repair, body panel removal and installation, fenders, racks, seat, plastic components.
Wheels Tires:
Tire inspection and replacement, wheel mounting and balancing, lug nut torque specifications.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, lubrication points, valve clearance adjustment, coolant checks.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, error code interpretation (if applicable), symptom-based troubleshooting guides.
Repair Overhaul:
Detailed instructions for disassembling, inspecting, repairing, and reassembling all major components and systems.
Part Replacement:
Guidance on replacing specific parts with torque specifications and proper procedures.
Technical Specifications:
Comprehensive list of all technical data required for service and repair.
Technical Depth
Depth:
Covers everything from basic maintenance tasks for novice owners to in-depth engine and transmission overhauls for experienced mechanics.
📊 Manual Specifications
File Format
Format Type:
Digital (PDF)
Searchability:
Likely text-searchable for quick access to specific information.
Print Quality
Printability:
Designed to be printed, with clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
280 cc (approximately)
Bore X Stroke:
Typical for this displacement range, e.g., 72.0 mm x 68.6 mm (verify with specific model data if available).
Cooling System:
Liquid-cooled
Fuel System:
Mikuni carburetor (likely a VM series, e.g., VM32SS)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Estimated 18-20 HP at around 6500 RPM (typical for the era and class).
Torque:
Estimated 18-20 lb-ft at around 5000 RPM.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Shaft drive, 2WD/4WD selectable (likely with front differential lock).
Features
Gear Reduction:
High/Low range selectable for the CVT.
📐 Dimensions
Exterior
Overall Length:
Typically around 78-80 inches (verify with specific model data).
Overall Width:
Typically around 44-46 inches (verify with specific model data).
Overall Height:
Typically around 43-45 inches (verify with specific model data).
Weights
Dry Weight:
Approximately 500-530 lbs (verify with specific model data).
Ground Clearance:
Typically around 7-8 inches (verify with specific model data).
Towing Capacity:
Often around 600-700 lbs (verify with specific model data).
🛡️ Safety Features
Ratings
Rollover Resistance:
N/A (ATVs do not have standardized rollover ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlights, taillight, brakelight.
💡 Technology Features
Infotainment
Audio System:
Not applicable (utility ATV).
Driver Assistance
Features:
Basic utility features, focus on robust mechanicals rather than electronic driver aids.
Connectivity
Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 1000-1500 miles or annually, whichever comes first (refer to manual for exact specification).
Air Filter Service:
Inspect every 500 miles, clean or replace as needed, especially in dusty conditions.
Spark Plug Replacement:
Typically every 5000-7000 miles or as recommended by Suzuki.
Valve Clearance Check:
Recommended at first service (e.g., 500-1000 miles) and then every 2000-3000 miles.
Fluid Specifications
Engine Oil:
Suzuki's recommended SAE 10W-40 API SG or higher motor oil for 4-stroke engines. Check manual for exact viscosity and specifications.
Coolant:
Mixture of permanent antifreeze and distilled water (typically 50/50) or a pre-mixed coolant specified by Suzuki.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify with manual).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pad wear, potential carburetor adjustments due to fuel quality or age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a long-standing and reputable manufacturer of vehicles and motorcycles.
Model Evolution
King Quad Lineage:
The King Quad nameplate has a history of robust, utility-focused ATVs from Suzuki, known for their reliable performance.
Production
Manufacturing Origin:
Likely manufactured in Japan or North America by Suzuki.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Suzuki King Quad models are generally recognized for their durability and capability in the utility ATV segment.
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