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Suzuki King Quad 450 2007 2008 2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 450 Model Codes: LTA450X Generation Generation Name: First Generation Codes Vin Prefix: JS1 👋 Introduction Market Position Segment: High-performance utility ATV...
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Taper: Atv
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Suzuki King Quad 450 2007 2008 2009 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 450
Model Codes:
LTA450X
Generation
Generation Name:
First Generation
Codes
Vin Prefix:
JS1
👋 Introduction
Market Position
Segment:
High-performance utility ATV
Competitive Analysis
Competitors:
Yamaha Grizzly, Polaris Sportsman, Can-Am Outlander
Key Features
Features Highlight:
Robust chassis, powerful engine, selectable 2WD/4WD, independent suspension, fuel injection (on some variants).
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009
Page Count
Total Pages:
529
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, repair of engine components.
Fuel System:
Fuel pump, injectors, fuel tank, lines, and emissions control systems.
Ignition System:
Ignition coils, spark plugs, ECU diagnosis and testing.
Cooling System:
Radiator, fan, water pump, coolant flow, thermostat.
Transmission Drivetrain:
Automatic transmission (CVT), gearboxes, differentials, driveshafts, CV joints.
Brakes:
Hydraulic brake system, calipers, master cylinder, lines, bleeding procedures.
Suspension:
Front and rear suspension, shocks, springs, control arms, steering knuckles.
Steering:
Steering column, tie rods, steering rack, power steering components (if applicable).
Electrical System:
Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays.
Body Chassis:
Frame, body panels, seats, handlebars, fenders, storage compartments.
Wheels Tires:
Wheel specifications, tire pressure recommendations, mounting.
Procedures Included
Maintenance:
Routine maintenance, lubrication, filter replacement, fluid checks.
Troubleshooting:
Diagnostic procedures for various systems, common problems and solutions.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed guidance on taking apart and reassembling vehicle components.
Adjustments:
Precise instructions for component adjustments, including critical settings.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems.
Tightening Torques:
Specific torque values for all threaded fasteners during assembly.
Special Tools:
Identification and usage instructions for specialized service tools.
Technical Depth
Depth Level:
Comprehensive Workshop Level
Detail Level:
Bumper-to-bumper, detailed step-by-step procedures, pictorial diagrams, exploded views.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC
Engine Displacement:
449 cc
Bore X Stroke:
94.0 mm x 64.5 mm
Compression Ratio:
9.3 : 1
Performance
Horsepower Estimate:
Approx. 30-35 HP (subject to variation)
Fuel System
Fuel Delivery:
Fuel Injection (specific models/years, likely Throttle Body Injection - TBI)
Fuel Tank Capacity:
17.5 L (4.6 gal)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Transmission Options:
N/A (CVT is standard)
Features
Gear Selection:
High, Low, Reverse, Neutral, Park
Drive Modes:
Selectable 2WD/4WD
Drive Type:
Shaft Drive
📐 Dimensions
Exterior
Length:
2130 mm (83.9 in)
Width:
1140 mm (44.9 in)
Height:
1140 mm (44.9 in)
Weights
Dry Weight:
263 kg (580 lbs)
Ground Clearance:
260 mm (10.2 in)
Wheelbase:
1280 mm (50.4 in)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA requirements
Active Features
Braking System:
Hydraulic disc brakes front and rear
Lighting:
Dual Halogen headlights, LED taillight/brakelight
Passive Features
Chassis Design:
High-tensile steel frame for durability
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV with analogue/digital dash displays)
Driver Assistance
Electronic Aids:
Selectable 2WD/4WD, engine braking.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically every 3,000-5,000 km or annually).
Spark Plug Replacement:
Refer to manual (often around 10,000-20,000 km).
Fluid Specifications
Engine Oil Type:
Suzuki recommends API SG, SF or SE type SAE 10W-40 viscosity oil. Verify with manual for exact spec (e.g., Suzuki Genuine Oil or equivalent JASO MA certified).
Engine Oil Capacity:
Refer to manual for exact capacity with filter change (typically around 2.5-3.0 L).
Coolant Type:
Ethylene glycol-based antifreeze/coolant with water (50/50 mix). Refer to manual for specific Suzuki approved coolant.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Problems:
CVT belt wear, potential for starter motor issues, some electrical component failures, suspension wear over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in motorsports and utility vehicles, known for reliable engines and off-road capability.
Model Evolution
Predecessor:
Suzuki QuadRunner series, including the LT-F400 and LT-A400 models.
Model Introduction Year:
The King Quad nameplate was introduced prior to the 450, but the 450 model represented an advancement in performance and features.
Production
Manufacturing Location:
Likely manufactured in Japan or USA (Suzuki's primary manufacturing hubs for ATVs).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Suzuki King Quad series generally received positive reviews for its performance, handling, and reliability in the utility ATV segment during its production years.
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