Production Years Covered:
2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016
Trim Levels Covered:
X, P, Z (likely indicating specific feature packages or regional variations)
Vehicle Type:
All-Terrain Vehicle (ATV)
Target Audience:
Suzuki King Quad 500 owners, DIY mechanics, repair shops
Value Proposition:
Provides comprehensive factory-level information at a fraction of the cost of professional shop labor, including crucial updates for later model years often missing in other manuals.
Completeness Guarantee:
Guaranteed to cover all 2009-2016 King Quad 500 LT-A models
Download Accessibility:
Immediate PDF download for viewing on multiple devices (PC, Mac, tablet, smartphone)
Engine:
Complete overhaul, diagnostics, maintenance, specifications
Driveline Axle:
Front and rear driveline, CV joints, driveshafts, differential maintenance and repair
Suspension:
Front and rear suspension systems, shocks, A-arms, bushings, geometry adjustments
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotor maintenance and bleeding procedures
Transmission Transaxle:
Automatic transmission service, fluid changes, component inspection, repair procedures
Steering:
Steering column, tie rods, steering rack maintenance and adjustment
Body Accessories:
Body panels, plastics, lighting, seating, storage, and accessory installation
Electrical Wiring:
Comprehensive electrical system diagrams, component testing, troubleshooting, wiring harness repair
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter service
Cooling System:
Radiator, fan, thermostat, coolant maintenance and replacement
Exhaust System:
Muffler, exhaust pipes, catalytic converter inspection and service
Wheels Tires:
Tire pressure, wheel torque specifications, tire replacement
Routine Maintenance:
Oil changes, filter replacements, lubrication, inspections
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues
Component Overhaul:
Complete disassembly, inspection, repair, and reassembly of major components
Adjustment Calibration:
Carburetor (if applicable), throttle cable, clutch adjustments
Assembly Disassembly:
Detailed instructions with exploded views for component removal and installation
Electrical Diagnostics:
Testing circuits, diagnosing electrical faults using multimeters and schematics
Depth Level:
Comprehensive (covers basic maintenance to complete engine and transmission rebuilds)
Visual Aids:
Includes exploded views for clear visual guidance
Diagnostic Codes:
Likely includes diagnostic trouble code (DTC) information if applicable to the model's EFI system
Torque Specifications:
Detailed torque values for critical fasteners
Clearances Tolerances:
Specific measurements for component clearances and wear tolerances
Engine Type:
4-stroke, SOHC, V-Twin (typical for King Quad 500)
Engine Displacement:
Approximately 495cc (typical for King Quad 500, exact figure confirmed within manual)
Cooling System:
Liquid-cooled
Horsepower:
Not specified in product info, but detailed within the manual (typically in the 30-35 HP range)
Torque:
Not specified in product info, but detailed within the manual
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition Type:
Electronic ignition (CDI or ECU controlled)
Oil Type Capacity:
Specified within the manual, likely a specific grade of synthetic or mineral oil
Compression Ratio:
Detailed within the manual
Transmission Type:
Automatic Transmission (CVT - Continuously Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse, Park
Drive System:
Shaft-driven, 2WD/4WD selectable, with differential lock (likely based on model variants)
Transmission Fluid Type:
Specified within the manual, typically a specific CVT fluid
Overall Length:
Not specified in product info, but detailed within the manual
Overall Width:
Not specified in product info, but detailed within the manual
Overall Height:
Not specified in product info, but detailed within the manual
Curb Weight:
Not specified in product info, but detailed within the manual (typically around 600-650 lbs)
Towing Capacity:
Not specified in product info, but detailed within the manual (typically around 1300-1400 lbs)
Ground Clearance:
Not specified in product info, but detailed within the manual (typically around 10 inches)
Atv Safety Standards:
Adheres to industry safety standards for ATVs (details of specific certifications unlikely in manual)
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Integrated engine braking through CVT system
Lighting:
Headlights, taillight, brake light
Ergonomics:
Designed for rider comfort and control
Oil Change Interval:
Detailed within the manual, typically every 600 miles or annually
Air Filter Cleaning:
Recommended at regular intervals based on operating conditions (detailed in manual)
Spark Plug Replacement:
Specified interval for optimal performance (detailed in manual)
Valve Clearance Check:
Important periodic check to maintain engine performance (specified interval in manual)
Engine Oil Grade:
API SG/SH/SJ or higher, JASO MA certified 10W-40 or 10W-50 (typical, exact grade in manual)
Coolant Type:
Suzuki Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water (ratio specified in manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Common Wear Items:
CV joint boots, suspension bushings, brake pads (addressed in manual's troubleshooting and replacement sections)
Storage Procedures:
Manual likely includes guidance on proper storage for extended periods