🏷️ Basic Information

Make:

Suzuki

Model:

King Quad LT-A500FK7

Year:

2007

Vehicle Type:

All-Terrain Vehicle (ATV)

Engine Code:

K7

👋 Introduction

Positioning:

The Suzuki King Quad LT-A500FK7 2007 was positioned as a premium utility ATV, known for its powerful engine, advanced features, and rugged capability for work and recreation.

Competitors:

Competed with models from Yamaha (Grizzly 500), Polaris (Sportsman 500), and Can-Am (Outlander 500).

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder engine.

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.

Drive System:

Shaft drive with selectable 2WD/4WD and differential lock.

Suspension:

Independent front and rear suspension for superior ride comfort and handling.

Value:

Provides essential information for maintaining, diagnosing, and repairing the LT-A500FK7, empowering owners and technicians to keep the vehicle in optimal condition.

📋 Manual Details

Primary Coverage:

Repair and overhaul of the Suzuki King Quad LT-A500FK7 (2007 model year)

Secondary Coverage:

Maintenance, troubleshooting, diagnostics, and specifications

Total Pages:

459

Type:

Workshop Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine disassembly, assembly, inspection, and repair

Engine Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, and fuel filter maintenance and repair

Engine Cooling System:

Radiator, fan, thermostat, water pump, and coolant flow diagnostics and repair

Engine Lubrication System:

Oil pump, oil filter, oil passages, and oil pressure testing

Engine Ignition System:

CDI unit, ignition coil, spark plug, and timing adjustments

Transmission Drive System:

CVT system, clutch assembly, drive shafts, and differential maintenance and repair

Transmission Gearbox:

Gearbox inspection, lubrication, and repair procedures

Suspension System:

Front and rear suspension components, shock absorbers, and bushings inspection and replacement

Brake System:

Hydraulic brake system, calipers, master cylinder, brake pads, and rotors maintenance and repair

Steering System:

Steering column, tie rods, and steering knuckle inspection and adjustment

Electrical System:

Wiring diagrams, starter motor, alternator, battery, lighting, and accessory circuits

Fuel Delivery System:

Fuel tank, fuel lines, and fuel pump operation

Exhaust System:

Muffler, exhaust pipe, and heat shields inspection and replacement

Frame And Bodywork:

Frame inspection, body panel removal and installation, and seat maintenance

Wheels And Tires:

Tire pressure, wear inspection, and wheel bearing service

Preventive Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common problems

Engine Rebuild:

Complete engine overhaul procedures, including piston, cylinder, valve, and crankshaft service

Transmission Overhaul:

Detailed steps for disassembling, inspecting, and reassembling the CVT and gearbox

Electrical Diagnostics:

Testing of electrical components, circuits, and troubleshooting of electrical issues using wiring diagrams

Brake Service:

Brake bleeding, pad replacement, caliper overhaul, and fluid replacement

Suspension Repair:

Shock absorber replacement, bushing renewal, and wheel alignment checks

Periodic Checks:

Regular inspections of critical components like tires, brakes, and fluids

Torque Specifications:

Precise torque values for all critical fasteners and bolts

Special Tools:

Identification and usage of special tools required for specific repair procedures

Depth:

Comprehensive, covering all aspects from routine maintenance to complete engine and transmission rebuilds

Diagnostics Level:

Advanced diagnostic procedures and fault code interpretation (where applicable)

Target Audience:

Professional technicians and experienced DIY mechanics

📊 Manual Specifications

Format:

PDF

Searchable Text:

Likely, as it's a scanned document from a professional source

Quality:

Assumed to be of high quality, suitable for printing service procedures

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

4-stroke, SOHC, 4-valve, single-cylinder

Displacement:

493 cc

Bore X Stroke:

94.0 mm x 89.0 mm

Cooling System:

Liquid-cooled

Horsepower:

Approximately 33 HP (specifications may vary)

Torque:

Approximately 30 lb-ft (specifications may vary)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher

Ignition:

Electronic ignition (CDI)

Oil Type:

Suzuki 4-stroke engine oil (or equivalent API SE, SF, SG, SH, SJ, or SL grade)

Oil Viscosity:

SAE 10W-40

Oil Capacity:

2.1 L (2.2 US qt) without oil filter change; 2.3 L (2.4 US qt) with oil filter change

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT)

Gear Selection:

Hi, Lo, Neutral, Reverse, Park

Drive Modes:

2WD/4WD selector with differential lock

Oil Type:

Suzuki Gear Oil (or equivalent SAE 80W API GL-5)

Oil Capacity:

0.45 L (0.48 US qt)

📐 Dimensions

Overall Length:

2,130 mm (83.9 in)

Overall Width:

1,160 mm (45.7 in)

Overall Height:

1,140 mm (44.9 in)

Wheelbase:

1,285 mm (50.6 in)

Ground Clearance:

250 mm (9.8 in)

Dry Weight:

276 kg (608 lbs)

Curb Weight:

Approx. 286 kg (631 lbs) (depending on fluids)

Front Rack Capacity:

40 kg (88 lbs)

Rear Rack Capacity:

80 kg (176 lbs)

Towing Capacity:

300 kg (661 lbs) (braked)

Tire Size Front:

AT 25x8-12

Tire Size Rear:

AT 25x10-12

Wheel Bolt Pattern:

4 x 110 mm

🛡️ Safety Features

Crash Test Ratings:

N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)

Braking System:

Hydraulic disc brakes front and rear

Engine Braking:

Enhanced engine braking provided by the CVT system

4Wd System:

Selectable 2WD/4WD with differential lock for improved traction in demanding conditions

Lighting:

Dual 35W headlights and 70W/35W dimmer headlight, plus a 5W LED taillight/stoplight

Seatbelt Recommendation:

While not equipped with seatbelts, helmet and protective gear are mandatory for safe operation.

Operation:

The manual emphasizes safe operation, proper training, and use of protective gear.

💡 Technology Features

Features:

As a utility ATV, advanced infotainment systems are not a primary feature. Basic instrumentation includes a speedometer, odometer, trip meter, and indicator lights.

Features:

The primary driver assistance feature is the robust 4WD system with differential lock, enhancing traction and control in difficult terrain.

Features:

No onboard connectivity features are standard.

System:

Electronic Fuel Injection (EFI) for optimized fuel delivery, power, and emissions.

🔧 Maintenance

Initial Service:

Check manual for specific break-in procedures and first service interval (typically around 100-250 miles or 1 month).

Engine Oil Change:

Every 1,000 km (620 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 200 km (125 miles) or 2 months, more frequently in dusty conditions.

Spark Plug Inspection:

Every 1,000 km (620 miles) or 6 months.

Transmission Oil Change:

Every 2,000 km (1,240 miles) or 12 months.

Engine Oil:

Suzuki 4-stroke engine oil SAE 10W-40 (API SE, SF, SG, SH, SJ, or SL)

Transmission Oil:

Suzuki Gear Oil SAE 80W (API GL-5)

Coolant:

Ethylene glycol-based antifreeze coolant (50/50 mixture with distilled water)

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Common Problems:

Potential issues can include premature wear on drive clutches (requiring belt inspection/replacement), occasional electrical gremlins (often related to grounds or connections), and cooling system leaks if not maintained.

Preventive Measures:

Regular cleaning of air filter and radiator, proper fluid levels, and adherence to service intervals are key to preventing most common issues.

📚 Vehicle History

Heritage:

Suzuki has a long history of producing reliable and capable motorcycles and ATVs, building a reputation for robust engineering and performance.

Evolution:

The King Quad line evolved from earlier Suzuki models, incorporating advancements in engine technology, suspension, and 4WD systems to meet increasing consumer demands for utility and performance.

Manufacturing Location:

Likely manufactured in Japan or other Suzuki global production facilities.

Production Years:

The LT-A500FK7 represents a specific iteration of the King Quad 500, with previous and subsequent models likely existing with varying updates.

🏆 Awards & Recognition

Awards:

While specific awards for the 2007 LT-A500FK7 may not be widely publicized, Suzuki's King Quad line consistently received positive reviews from ATV publications for its performance, durability, and value.