Market Segment:
High-performance utility ATV
Target Audience:
Recreational riders, hunters, farmers, trail enthusiasts requiring robust performance.
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Polaris Sportsman, Kawasaki Brute Force
Vehicle Strengths:
Powerful 726cc engine, independent suspension, reliable drivetrain, excellent off-road capability, comfortable riding position.
Geographic Coverage:
Global (specifications may vary by region)
Vehicle Type:
All-Terrain Vehicle (ATV)
Estimated Page Count:
Likely extensive, often exceeding 500 pages for full service manuals
Manual Type:
Service Repair Manual / Workshop Manual / Factory Manual
Delivery Format:
Digital Download (PDF, potentially zipped)
Compatibility:
Windows, macOS, Linux, iOS, Android (with PDF reader)
Searchability:
Likely searchable text (depending on scan quality)
Printability:
Printable on any standard printer
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly including cylinder head, pistons, crankshaft, camshaft, timing, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, fuel tank, fuel filter.
Ignition System:
Ignition coil, spark plugs, CDI unit, wiring.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission), clutch assembly, drive belts, gearbox, final drive, differential.
Drivetrain:
Front and rear drive shafts, CV joints, axles, hubs, differentials (locking mechanisms if applicable).
Suspension:
Front and rear suspension systems, shocks/struts, springs, control arms, bushings, ball joints, steering knuckles.
Steering:
Steering column, tie rods, steering rack/box, EPS (Electric Power Steering) if applicable.
Brakes:
Hydraulic brake system, master cylinders, brake calipers, brake pads, brake rotors/discs, brake lines, parking brake.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), wiring diagrams, fuses, relays, sensors, ECU (Engine Control Unit).
Bodywork:
Frame inspection and repair, body panels, fenders, racks, seat, fuel tank mounting, plastics.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, water pump.
Scheduled Maintenance:
Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, drive belt inspection, brake system checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, error code interpretation (if applicable), symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Rebuilds:
Detailed instructions for engine and transmission rebuilds, including specifications and clearances.
Electrical Diagnostics:
Troubleshooting electrical circuits, testing components, interpreting wiring diagrams.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Special Tools:
Identification and usage of specialized tools required for specific repair or maintenance tasks.
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine/transmission overhaul)
Diagnostic Capabilities:
Advanced diagnostic procedures, fault code lookup, sensor data analysis (if applicable).
Illustrations:
Detailed diagrams, exploded views, and clear photographs to illustrate procedures.
Engine Type:
Four-stroke, SOHC, V-twin, liquid-cooled
Displacement:
726 cc (44.3 cu in)
Bore X Stroke:
82.0 mm x 68.0 mm (3.23 in x 2.68 in)
Horsepower:
Approximately 50 HP (varies slightly by year/region)
Torque:
Approximately 44 lb-ft (varies slightly by year/region)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Oil Type:
SAE 10W-40 API SG or higher (e.g., Suzuki Performance Oil)
Oil Capacity:
Approx. 3.2 L (3.4 US qt) with filter change
Coolant Type:
High-quality ethylene glycol-based coolant (50/50 mix with distilled water)
Engine Oil Change:
Every 600 miles (1,000 km) or 6 months (whichever comes first)
Air Filter Cleaning:
Every 300 miles (500 km) or 3 months, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 3,700 miles (6,000 km) or 24 months
Drive Belt Inspection:
Every 300 miles (500 km) or 3 months
Engine Oil Specification:
SAE 10W-40 API SG or higher (e.g., Suzuki Performance Oil)
Brake Fluid Specification:
DOT 3 or DOT 4
Coolant Specification:
Ethylene glycol-based coolant (50/50 mix with distilled water)
Common Wear Items:
Drive belts, wheel bearings, ball joints, tie rod ends, and suspension bushings are common wear items on high-mileage ATVs.
Efi System Maintenance:
Regular cleaning of the throttle body and checking for fuel injector issues can prevent performance problems.