Suzuki ATV LT 250 Quad Sport 2002 Factory Service Repair Man

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Mots clés: 2002 Atv LT 250 Quad Sport Misc Motorcycles Suzuki

Variantes de produits

Description

The LT-F250 QuadSport, a capable all-terrain vehicle from 2002, was engineered for recreational riding and general utility. Known for its nimble handling and reliable performance, this ATV offered a balanced package that made it a popular choice among riders. Its 246cc air-cooled engine and 5-speed semi-automatic transmission provided a user-friendly experience, complemented by a robust chassis, effective braking system, and practical rack capacities for carrying gear. The established legacy in ATV manufacturing further underscored the QuadSport's reputation for durability and dependable operation in its class. This comprehensive factory service repair manual provides essential information for the maintenance and repair of the 2002 LT-F250 QuadSport. It covers all major systems, including the engine, fuel system, ignition, transmission, drivetrain, chassis, suspension, steering, and brakes, along with detailed electrical system coverage and wiring diagrams. The manual includes step-by-step procedures for routine maintenance, engine overhauls, electrical diagnostics, and troubleshooting common issues. Its extensive scope and technical depth make it an indispensable resource for owners, mechanics, and technicians seeking to keep their QuadSport in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F250 QuadSport

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

Suzuki ATV LT 250 Quad Sport 2002 Factory Service Repair Manual

👋 Introduction

Market Position

Market Niche:

The Suzuki LT-F250 QuadSport was positioned as a capable and reliable recreational ATV, popular for trail riding and general utility. This manual serves owners and technicians working on these machines.

Competitive Analysis

Competitors 2002:

Competed with models from Yamaha (e.g., Warrior 350), Honda (e.g., TRX300EX), and Kawasaki (e.g., Bayou 220/300) in the recreational/sport utility ATV segment.

Key Features

Atv Strengths:

Known for its nimble handling, reliable performance, and ease of maintenance, making it a popular choice for recreational riders.

Manual Value Proposition

Manual Benefit:

Provides official, dealer-level repair information, enabling owners to perform maintenance and repairs with confidence, reducing reliance on costly service centers.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Carburetion, Ignition System, Lubrication System, Cooling System, Transmission, Drivetrain, Chassis, Suspension, Steering, Brakes, Electrical System, Wiring Diagrams, Bodywork, Plastics, Special Tools, Troubleshooting, Maintenance, Specifications

Page Count

Page Count:

Extensive (specific page count not provided but implied to be comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF implied, due to typical sales of such manuals)

📖 Manual Coverage

Systems Covered

Engine Systems:

Detailed breakdown of the 250cc engine, including disassembly, reassembly, component inspection, and tuning.

Fuel And Carburetion:

Comprehensive instructions for carburetor cleaning, adjustment, overhaul, and fuel system troubleshooting.

Electrical And Ignition:

In-depth coverage of the ignition system, lighting, battery, starter, and complete wiring diagrams with troubleshooting guides.

Drivetrain And Transmission:

Step-by-step procedures for transmission maintenance, repair, clutch adjustments, and driveshaft inspection.

Chassis And Suspension:

Detailed guidance on shock absorber service, swingarm maintenance, wheel bearing replacement, and frame inspections.

Brakes And Steering:

Procedures for brake bleeding, pad replacement, caliper service, steering system inspection, and tie-rod end replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, chain adjustment, lubrication points.

Engine Repair:

Piston replacement, valve adjustments, cylinder head service, crankshaft inspection, gasket replacement.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, testing components like stator, CDI, and lighting coils.

Troubleshooting Guides:

Systematic approaches to diagnosing and resolving common operational issues and performance problems.

Technical Depth

Depth Of Coverage:

Comprehensive, covering complete disassembly, reassembly, and overhaul procedures, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Binding Type:

Digital, no physical binding required.

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC

Displacement:

246 cc (15.0 cu in)

Bore X Stroke:

66.0 mm x 72.0 mm (2.60 in x 2.83 in)

Cooling System:

Air-cooled

Performance

Horsepower:

Approx. 18-20 HP (estimated, varies by tuning and measurement)

Torque:

Specific torque figures not readily available but optimized for mid-range power delivery.

Fuel System

Carburetor:

Mikuni VM26SS or similar single-barrel carburetor

Fuel Capacity:

3.2 L (0.8 US gal) including reserve

Lubrication

Oil Type:

SAE 10W-40 API SE or SF

Oil Capacity:

1.4 L (1.5 US qt) without filter change; 1.5 L (1.6 US qt) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (semi-automatic)

Final Drive:

O-ring sealed chain, 520 pitch

Features

Gear Ratios:

Specific gear ratios detailed within the manual for each of the 5 speeds and reverse.

Clutch Type:

Wet multi-plate, centrifugal automatic

📐 Dimensions

Exterior

Overall Length:

1,860 mm (73.2 in)

Overall Width:

1,055 mm (41.5 in)

Overall Height:

1,110 mm (43.7 in)

Wheelbase:

1,220 mm (48.0 in)

Ground Clearance:

220 mm (8.7 in)

Weights

Dry Weight:

195 kg (430 lbs)

Curb Weight:

Not specified, typically curb weight includes all necessary fluids.

Cargo

Front Rack Capacity:

15 kg (33 lbs)

Rear Rack Capacity:

25 kg (55 lbs)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet industry standards for ATVs of its era. Specific rollover or crash test ratings not applicable in the same way as cars.

Active Features

Braking System:

Front: Dual hydraulic disc; Rear: Single hydraulic disc

Lighting:

Headlights, taillight, brake light

Passive Features

Frame Construction:

Durable steel frame and chassis components.

Handlebar Design:

Ergonomically designed for control and rider comfort.

💡 Technology Features

Infotainment

Infotainment System:

N/A (No complex infotainment system typical for ATVs of this era)

Driver Assistance

Driver Assistance Features:

N/A (Basic operational controls only)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months.

Spark Plug Check:

Every 1,000 km (600 miles) or 6 months.

Air Filter Cleaning:

Every 500 km (300 miles) or as needed in dusty conditions.

Chain Lubrication Adjustment:

Every 500 km (300 miles) or as needed.

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SE or SF

Brake Fluid Type:

DOT 3 or DOT 4

Final Drive Oil Type:

API GL-4, SAE 80W-90 gear oil

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, tires, battery, and carburetor jetting due to fuel quality can be common wear items.

Carburetor Cleaning Frequency:

Carburetors may require periodic cleaning and adjustment, especially if the ATV is stored for extended periods or used with stale fuel.

📚 Vehicle History

Brand Heritage

Suzuki Atv Legacy:

Suzuki has a long-standing reputation for producing reliable and high-performance ATVs, with a history dating back to the early days of ATV development.

Model Evolution

Quadsport Lineage:

The QuadSport series represents Suzuki's entry into the recreational ATV market, evolving over the years with technological advancements and design updates.

Production

Production Period:

The LT-F250 QuadSport was produced for several years in the early 2000s, with the 2002 model being a representative example of this generation.

🏆 Awards & Recognition

Recognitions

Atv Market Reputation:

Suzuki ATVs, including the QuadSport line, generally received positive reviews for reliability and performance within their class during their production years.