Suzuki ATV LT 300 King Quad 2002 Factory Service Repair Manu

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The Suzuki LT-F300 King Quad is a robust all-terrain vehicle (ATV) from 2002, engineered for reliable off-road performance and utility. This model, part of Suzuki's esteemed King Quad lineage, is...

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UGS: 50635

Mots clés: 2002 ATV King Quad Models LT 300 King Quad Powersports Suzuki

Variantes de produits

Description

The Suzuki LT-F300 King Quad is a robust all-terrain vehicle (ATV) from 2002, engineered for reliable off-road performance and utility. This model, part of Suzuki's esteemed King Quad lineage, is designed to handle demanding terrain with its 280cc air-cooled engine, automatic CVT transmission, and selectable 2WD/4WD drive system. It offers a substantial 44 lbs front and 66 lbs rear rack capacity, making it suitable for work and recreational trail riding. The King Quad is recognized for its durable construction and functional design, prioritizing capability and rider stability with features like wide footwells and handlebar guards. This comprehensive service manual provides complete workshop repair and maintenance information for the 2002 Suzuki LT-F300 King Quad ATV. It covers all major systems, including detailed procedures for engine overhaul, fuel and lubrication systems, transmission, drivetrain, chassis, and electrical systems. You will find step-by-step instructions, diagnostic flowcharts, troubleshooting guides, technical specifications, and routine maintenance schedules. This manual is an essential resource for owners and technicians seeking to maintain, repair, and optimize the performance and longevity of their King Quad.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F300 King Quad

Year:

Type:

Codes

Vin Prefix:

JS1LTF

👋 Introduction

Market Position

Positioning:

A direct replacement for the official Suzuki dealer service manual, offering professional-level repair and maintenance information for the 2002 King Quad.

Competitive Analysis

Advantage:

Provides the same detailed, step-by-step instructions and diagrams used by authorized Suzuki technicians, ensuring accuracy and completeness for DIY repairs and professional workshops.

Key Features

Features:

Step-by-step diagrams, torque specifications, fluid capacities, electrical schematics, troubleshooting guides, comprehensive coverage of all major systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Workshop Repair and Service

Secondary Coverage:

Troubleshooting, Diagnostics, Routine Maintenance

Page Count

Estimated Page Count:

Likely 300-500 pages (typical for a comprehensive factory service manual)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, top-end rebuild, bottom-end service, carburetor tuning, cooling system, exhaust system

Fuel System:

Fuel tank, fuel pump, fuel lines, carburetor (Mikuni BSR33), fuel filter, fuel system diagnostics

Lubrication System:

Oil pump, oil filter, oil galleries, oil change procedures, lubrication system checks

Transmission:

Automatic transmission (CVT), clutch operation, gearshift linkage, transmission fluid service

Drivetrain:

Shaft drive, differential gears (front and rear), driveshafts, U-joints, lubrication, service, and repair of drivetrain components

Chassis:

Frame inspection and repair, suspension system (front and rear), steering system, braking system (front and rear drums/discs), wheel bearing service

Electrical System:

Wiring diagrams, ignition system (CDI), starting system (electric start), charging system (stator, regulator/rectifier), lighting system, battery maintenance, fuses, switches, troubleshooting electrical faults

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication points, brake adjustments, tire pressure checks

Repair:

Engine disassembly/reassembly, carburetor overhaul, transmission repair, suspension component replacement, brake caliper service, electrical component testing and replacement

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Accessibility:

Zoom In/Out capable

System Compatibility:

Compatible with all versions of Windows and Mac

Required Software:

Adobe PDF Reader, WinZip

Print Quality

Quality:

High-resolution scans, clear diagrams and text

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement:

280cc (279 cm3)

Bore X Stroke:

72.0 mm x 68.6 mm

Compression Ratio:

9.3:1

Performance

Horsepower:

Approximately 18-20 HP (estimated, actual may vary slightly by region)

Torque:

Approx. 17-19 lb-ft (estimated)

Fuel System

Carburetor Model:

Mikuni BSR33

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

3.2 US gal (12 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (Continuously Variable Transmission - CVT)

Drive System:

Shaft Drive, 2WD/4WD selectable with differential lock

Features

Gear Reduction:

Forward, Neutral, Reverse

Transmission Fluid Type:

Suzuki recommends Suzuki Super Gear Oil (or equivalent API GL-4, SAE 80)

📐 Dimensions

Exterior

Length:

83.7 in (2125 mm)

Width:

45.9 in (1165 mm)

Height:

46.1 in (1170 mm)

Weights

Dry Weight:

562 lbs (255 kg)

Ground Clearance:

7.7 in (195 mm)

Cargo

Front Rack Capacity:

44 lbs (20 kg)

Rear Rack Capacity:

66 lbs (30 kg)

Towing

Towing Capacity:

N/A (ATVs typically do not have official towing capacities for road use, but can tow light loads in off-road scenarios)

🛡️ Safety Features

Ratings

Safety Certification:

Designed for off-road use only, compliant with relevant industry safety standards for ATVs.

Active Features

Braking System:

Front: Dual hydraulic disc brakes; Rear: Sealed drum brake. Parking brake mechanism.

Lighting:

Headlights, taillight, brake light.

Passive Features

Handlebars:

Handlebar guards for hand protection.

Footwells:

Wide, non-slip footwells for rider stability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus is on utility and off-road performance, not advanced electronics).

Driver Assistance

Assistance Features:

N/A (No electronic driver assistance features typical of modern vehicles).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change:

Every 1,000 km or 6 months, whichever comes first (refer to manual for exact details).

Air Filter Cleaning:

Every 500 km or 3 months; replace as needed.

Spark Plug Replacement:

Recommended at 6,000 km or 24 months.

Fluid Specifications

Engine Oil Type:

Suzuki recommends Suzuki 4-stroke Engine Oil (e.g., 10W-40 API SE, SF, or SG).

Engine Oil Capacity:

1.8 L (1.9 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.

Coolant Type:

Mixture of antifreeze and water (50/50 ratio).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Issues:

Carburetor tuning can be sensitive, potential for wear on U-joints with heavy use, occasional CVT belt wear. The manual will detail how to address and prevent these.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long-standing reputation for producing reliable and capable ATVs, with the King Quad line being a cornerstone of their off-road offerings.

Model Evolution

Evolution:

The LT-F300 King Quad, introduced in the late 1990s, was a significant model for Suzuki, featuring shaft drive and a focus on utility and comfortable trail riding. The 2002 model represents a refinement of this established platform.

Production

Production Period:

The LT-F300 King Quad was produced for several years, with the 2002 model being part of the early to mid-production run.

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2002 model year might not be widely publicized, the King Quad line is generally well-regarded for its durability and capability in the utility ATV segment.