Suzuki ATV LT 300 King Quad 1999-2004 Service Repair Manual

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UGS: 60539

Mots clés: 1999 2000 2001 2002 2003 2004 ATV King Quad Models LT 300 King Quad Powersports Suzuki

Variantes de produits

Description

This manual covers the Suzuki LT-F300F King Quad, a robust utility all-terrain vehicle produced during its first generation from 1999 to 2004. Renowned for its dependable performance and four-wheel-drive capabilities, the King Quad line represents a commitment to producing capable off-road machines. This particular model, featuring a liquid-cooled, 297cc single-cylinder engine, was designed for a variety of tasks, from trail riding to utility work, and was generally well-regarded for its reliability and class-leading features during its production era. This comprehensive service repair manual, written in English, is an essential resource for owners and technicians alike. It details all aspects of maintenance and repair, including engine systems, fuel delivery, drivetrain, chassis, and electrical systems. With step-by-step procedures, detailed specifications, torque values, and troubleshooting guides for common issues, this manual empowers users to perform routine maintenance, complex repairs, and in-depth diagnostics, ensuring the longevity and optimal performance of the Suzuki LT-F300F King Quad.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F300F King Quad

Model Designation:

King Quad

Generation

Generation:

First Generation

Codes

Engine Code:

Likely M263 or similar 4-stroke single cylinder designation

👋 Introduction

Market Position

Target User:

Suzuki ATV owners, independent repair shops, DIY enthusiasts

Competitive Analysis

Manual Value Proposition:

Provides professional-grade repair and maintenance information previously only available to authorized dealers, saving owners significant costs on repairs.

Key Features

Content Quality:

Contains original factory specifications, detailed step-by-step procedures, and high-quality illustrations/photos.

Delivery Method:

Instant digital download via email after purchase.

📋 Manual Details

Coverage Areas

Model Years Covered:

1999, 2000, 2001, 2002, 2003, 2004

Page Count

Estimated Page Count:

Estimated 300-500 pages (typical for comprehensive service manuals)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF / WINRAR

File Format

File Type:

Compression Format:

WinRAR

Searchable Text:

Likely searchable text within the PDF

Printability:

Printable pages

Compatibility:

Windows (95/98/ME/XP/Vista/7), Linux, MAC

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine teardown, assembly, tuning, valve adjustments, piston/ring replacement, cylinder head service, cooling system

Fuel System:

Carburetor identification, cleaning, adjustment, fuel pump operation, fuel tank maintenance

Lubrication System:

Oil pump service, oil filter replacement, oil capacity and specifications

Drivetrain:

Shaft drive system, differential gears, axle maintenance, U-joints

Chassis:

Frame inspection, suspension (front and rear), steering system, wheel bearings, brake system (front and rear)

Electrical System:

Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, troubleshooting electrical faults

Procedures Included

Maintenance Procedures:

Periodic maintenance, lubrication schedules, fluid changes, filter replacements, valve clearance checks

Repair Procedures:

Complete engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement

Troubleshooting:

Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical systems

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, component testing methods, electrical system schematics for detailed fault finding

Rebuild Specifications:

Detailed specifications for engine internal clearances, torque values, assembly procedures for all major components

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, V-Twin (Note: While the product title specifies LT 300, the LT-F300F King Quad typically refers to a single-cylinder engine. This manual likely covers the 297cc single-cylinder model. Earlier models may have had different configurations.)

Engine Displacement:

297cc

Bore X Stroke:

Refer to manual for specific dimensions (typically around 72mm x 73.2mm for the 297cc single)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Refer to manual for exact figures (estimated around 20-25 HP)

Torque:

Refer to manual for exact figures

Fuel System

Carburetor Type:

Mikuni CV carburetor (specific model number in manual)

Fuel Delivery:

Gravity feed with electric fuel pump

Lubrication System

Oil Capacity:

Refer to manual (typically around 2.0-2.5 quarts with filter change)

Recommended Oil Viscosity:

Refer to manual (e.g., SAE 10W-40 API SG or higher)

Maintenance Intervals

Oil Change Interval:

Refer to manual (typically 1000 miles or 6 months for regular use)

🔧 Transmission

Standard

Transmission Type:

Automatic (Continuously Variable Transmission - CVT) with high/low range

Features

Drive Type:

Shaft Drive, 4WD

Final Drive:

Shaft drive with enclosed differential

Maintenance

Transmission Fluid Type:

Refer to manual (typically SAE 80W hypoid gear oil for the differential, and specific CVT fluid for the transmission unit)

📐 Dimensions

Exterior

Overall Length:

Refer to manual (approx. 82-84 inches)

Overall Width:

Refer to manual (approx. 47-49 inches)

Overall Height:

Refer to manual (approx. 46-47 inches)

Weights

Dry Weight:

Refer to manual (approx. 540-560 lbs)

Ground Clearance:

Refer to manual (approx. 8-9 inches)

Towing Capacity:

Refer to manual (typically around 1000 lbs)

Rack Capacity Front:

Refer to manual (typically around 44 lbs)

Rack Capacity Rear:

Refer to manual (typically around 88 lbs)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Handlebar-mounted mechanical parking brake

Passive Features

Lighting:

Dual headlights, taillight/brake light

💡 Technology Features

Infotainment

Instrument Cluster:

Basic analog gauges (speedometer, odometer, fuel gauge, indicator lights) as per era of manufacturing.

Driver Assistance

4Wd System:

On-demand 4WD with front differential lock (likely electrically activated).

Connectivity

Charging System:

AC generator (stator) and DC charging system for battery. Manual details charging system diagnosis.

🔧 Maintenance

Service Intervals

Air Filter Cleaning:

Refer to manual (typically every few hundred miles or as needed based on conditions)

Spark Plug Replacement:

Refer to manual (typically around 2000-3000 miles or as specified)

Brake Fluid Flush:

Refer to manual (typically every 1-2 years)

Fluid Specifications

Coolant Type:

Refer to manual (typically a permanent type ethylene glycol coolant)

Brake Fluid Type:

Refer to manual (typically DOT 3 or DOT 4)

Known Issues

Common Wear Items:

CV joints, suspension bushings, brake pads, starter solenoid, carburetor jets can be prone to clogging with fuel varnish if not maintained.

Common Problems

Starting Issues:

Can be related to battery, starter, or carburetor issues. Manual provides diagnostics.

Driveability Issues:

Often linked to carburetor or fuel system cleanliness. Manual details carburetor tuning and cleaning.

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

Suzuki is renowned for producing reliable and capable off-road vehicles, with a long history in motorcycle and ATV manufacturing.

Model Evolution

King Quad Lineage:

The King Quad nameplate signifies Suzuki's flagship utility ATV, known for its robust performance and 4WD capabilities. This generation represented a significant step in Suzuki's ATV development.

Production

Manufacturing Origin:

Likely manufactured in Japan

🏆 Awards & Recognition

Recognitions

Model Reputation:

The LT-F300F King Quad was generally well-regarded for its dependable performance and utility in its class during its production run.