Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components.
Engine Electrical:
Ignition, starting, charging, lighting, and sensor systems diagnostics and repair.
Fuel System:
Fuel injection system (EFI) diagnosis, cleaning, and repair; fuel pump, injectors, throttle body.
Cooling System:
Radiator, fan, thermostat, water pump, coolant flow and bleeding procedures.
Lubrication System:
Oil pump, oil filter, oil passages, oil capacity, and oil change procedures.
Emission Control:
Diagnosis and repair of emission control devices and systems.
Suspension Front:
A-arm inspection, shock absorber replacement, wheel bearing service.
Suspension Rear:
Swingarm, shock absorber, linkage inspection and repair.
Driveline Axle:
CV joints, drive shafts, propeller shafts inspection and service.
Transfer Case:
Internal components, lubrication, and troubleshooting.
Differential:
Front and rear differential service, fluid replacement, and repair.
Brakes Control:
Brake system diagnosis, hydraulic lines, master cylinders, calipers, and fluid replacement.
Brakes Front:
Disc brake pad replacement, rotor inspection, caliper service.
Brakes Rear:
Disc brake pad replacement, rotor inspection, caliper service.
Transmission Automatic:
ATV automatic transmission overhaul, fluid checks, and component testing.
Steering Handlebar:
Handlebar, steering stem, tie rod ends, and steering column inspection and adjustment.
Body Exterior:
Fender, plastic panels, seat, luggage racks, and body panel removal/installation.
Wiring Systems:
Complete wiring diagrams, electrical component testing, and troubleshooting.
Lighting:
Headlights, taillights, brake lights, and indicator lamp diagnostics.
Combination Meter:
Instrument cluster, gauges, indicators, and warning lights.
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems.
Repair:
Step-by-step repair instructions for all major and minor components.
Disassembly Assembly:
Detailed instructions for removing and installing all parts and sub-assemblies.
Torque Settings:
Precise torque specifications for all fasteners.
Fluid Capacities:
Correct fluid types and fill capacities for all systems.
Depth:
Comprehensive - covers everything from basic maintenance to full engine rebuilds and electrical system diagnostics.
Engine Type:
Four-stroke, SOHC, V-twin, liquid-cooled
Bore X Stroke:
85.0 mm x 66.0 mm
Horsepower:
Estimated 50 HP (actual figures vary by market and tuning)
Torque:
Estimated 45 lb-ft (actual figures vary by market and tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Ignition Type:
Electronic ignition (CDI)
Oil Change:
Every 100 hours or 6 months (whichever comes first), consult manual for specific details.
Air Filter Cleaning:
Every 30 hours or as needed based on conditions.
Spark Plug Replacement:
Every 200 hours or 12 months.
Engine Oil:
SAE 10W-40 API SG or higher (e.g., Suzuki recommends specific semi-synthetic or fully synthetic motorcycle oils).
Coolant:
Permanent type anti-freeze coolant (e.g., 50/50 mix of ethylene glycol and distilled water).
Brake Fluid:
DOT 4 brake fluid.
Gear Oil Differential:
Suzuki Gear Oil GL-5 (SAE 80W-90) or equivalent.
Common Problems:
CV joint boot wear, drive shaft issues under extreme use, fuel pump relay failures (less common). Regular maintenance is key.