Suzuki LT-80 QuadRunner / QuadSport Service Manual 1987-2006

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🏷️ Basic Information Identification Make: Suzuki Model: LT80 QuadRunner / QuadSport Generation Production Years: 1987-2006 Codes Chassis Code: LT80 👋 Introduction Market Position Target Audience: Owners of Suzuki LT80 QuadRunner/QuadSport...

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Taper: Atv

Distributeur:

UGS: 38634

Mots clés: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Atv Cars LT-80 QuadRunner LT-80 QuadSport Maruti Suzuki Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT80 QuadRunner / QuadSport

Generation

Production Years:

1987-2006

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Owners of Suzuki LT80 QuadRunner/QuadSport ATVs seeking to perform maintenance, repairs, and upgrades. Also beneficial for those curious about their vehicle's mechanics.

Competitive Analysis

Value Proposition:

Provides significant cost savings by enabling owners to perform their own maintenance and repairs, avoiding professional labor costs. Offers comprehensive information that might be scattered or unavailable in less detailed resources.

Key Features

Manual Benefits:

• Empowers DIY repairs

• Facilitates efficient and correct maintenance

• Enhances understanding of vehicle systems

• Contains detailed illustrations and diagrams

• Covers a wide range of model years

• Cost-effective solution for repair information

📋 Manual Details

Coverage Areas

Covered Models:

• 1987 Suzuki LT80H Quad Runner

• 1988 Suzuki LT80J Quad Runner

• 1989 Suzuki LT80K Quad Runner

• 1990 Suzuki LT80L Quad Runner

• 1991 Suzuki LT80M Quad Runner

• 1992 Suzuki LT80N Quad Runner

• 1993 Suzuki LT80P Quadsport

• 1994 Suzuki LT80R Quadsport

• 1995 Suzuki LT80S Quadsport

• 1996 Suzuki LT80T Quadsport

• 1997 Suzuki LT80V Quadsport

• 1998 Suzuki LT80W Quadsport

• 1999 Suzuki LT80X Quadsport

• 2000 Suzuki LT80Y Quadsport

• 2001 Suzuki LT80K1 Quadsport

• 2002 Suzuki LT80K2 Quadsport

• 2003 Suzuki LT80K3 Quadsport

• 2004 Suzuki LT80K4 Quadsport

• 2005 Suzuki LT80K5 Quadsport

• 2006 Suzuki LT80K6 Quadsport

Page Count

Estimated Page Count:

Comprehensive (Specific count not provided, but described as covering everything from basic maintenance to complete engine overhaul).

Manual Type

Type:

Factory Service Manual / Workshop Manual

Content Source:

Factory manual, providing authoritative and accurate technical data.

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems:

• General Information

• Maintenance and Tune-Up Procedures

• Engine Servicing

• Fuel System

• Lubrication System

• Electrical System

• Chassis

• Troubleshooting

Model Specific Supplements:

• 1988 Model Supplement

• 1989 Model Supplement

• 1990 Model Supplement

• 1991-2001 Model Supplement

• 2002-2005 Model Supplement

• 2006 Model Supplement

Electrical System Details:

Includes details on battery, ignition coil, lighting system, starter circuit, and troubleshooting electrical faults.

Chassis Details:

Covers suspension (front and rear), steering system, brakes, wheels, tires, frame, and body components.

Procedures Included

Procedures:

• Step-by-step repair instructions

• Major system operation details

• Diagnostics

• Troubleshooting

• Component removal and installation

• Overhaul procedures

• Scheduled maintenance

• Engine removal and installation

• Ignition system adjustments

• Carburetor tuning

• Brake system maintenance

• Suspension adjustments

• Coolant replacement

Technical Depth

Depth:

Comprehensive, covering everything from simple maintenance to advanced diagnostics and complete rebuilds. Suitable for DIY enthusiasts and professional mechanics. Includes detailed illustrations, photographs, and diagrams for part identification and assembly.

Diagnostic Tools:

Manual likely details common diagnostic procedures, troubleshooting flowcharts, and visual inspection techniques without requiring specialized electronic diagnostic equipment.

📊 Manual Specifications

File Format

PDF Quality:

High quality, designed for clarity of text and diagrams.

Searchable Text:

Likely searchable due to PDF format, facilitating quick information retrieval.

Print Quality

Printable:

Yes, pages can be printed for hard-copy reference.

Binding Type

Binding:

Not applicable (PDF Download).

Paper Type

Paper Type:

Not applicable (PDF Download).

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

PDF Reader. Compression utility (e.g., 7-zip) may be needed if file is archived.

Compatibility

Operating Systems:

Compatible with all versions of Windows PC OS, MAC OS, and Linux OS.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder, air-cooled

Displacement:

78 cc (4.76 cubic inches)

Bore X Stroke:

49.0 mm x 42.0 mm (1.93 in x 1.65 in)

Compression Ratio:

Typically around 7.2:1 (specific value may vary slightly by year).

Performance

Horsepower:

Approximately 7.0 HP @ 6500 RPM (varies by specific model year and tuning).

Torque:

Estimated around 5.0 lb-ft (specific value may vary).

Start Method:

Kick starter

Fuel System

Carburetor Type:

Mikuni VM Series (e.g., VM16SC for many models)

Fuel Type:

Unleaded gasoline

Fuel Mixture:

Pre-mix oil and gasoline (typically 50:1 ratio, but check manual for exact specification).

Carburetor Adjustments:

Manual covers idle speed adjustment, mixture screw adjustment, and pilot/main jet replacement for tuning.

Lubrication System

Oil System:

Oil injection system (from separate oil reservoir).

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Engine Servicing

Spark Plug Type:

NGK BR6HS or equivalent (verify in manual).

Spark Plug Gap:

0.6 - 0.7 mm (0.024 - 0.028 in) (verify in manual).

Valve Clearance:

Not applicable (two-stroke engine).

Cooling System:

Air-cooled. Cooling fins on the cylinder and head require regular cleaning to ensure proper heat dissipation.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission with torque converter)

Drive Type:

2WD (Rear Wheel Drive)

Final Drive:

Chain drive

Features

Gearing:

Forward, Neutral, Reverse (selectable)

📐 Dimensions

Exterior

Length:

Approx. 1,465 mm (57.7 in)

Width:

Approx. 990 mm (39.0 in)

Height:

Approx. 920 mm (36.2 in)

Wheelbase:

Approx. 1,045 mm (41.1 in)

Ground Clearance:

Approx. 100 mm (3.9 in)

Weights

Dry Weight:

Approx. 110 kg (243 lbs)

Fuel Tank Capacity:

Approx. 7.0 L (1.8 US gal)

Oil Tank Capacity:

Approx. 1.2 L (1.3 US qt)

🛡️ Safety Features

Ratings

Rollover Protection:

Not equipped with integrated rollover protection systems common on modern ATVs; emphasis on operator caution and skill.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Lighting:

Headlights, taillight/brake light.

Operator Controls:

Thumb throttle, handlebar brakes, neutral indicator, kill switch.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable. This is a basic utility ATV focused on off-road performance.

Driver Assistance

Driver Assistance Features:

Not applicable. Designed for basic operation with manual controls.

Connectivity

Connectivity Options:

Not applicable. No electronic connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 50-100 hours of operation or annually. Specific details and fluid type in manual.

Spark Plug Replacement:

Recommended at regular intervals, e.g., annually or every 100 hours. Check manual for specific interval.

Air Filter Cleaning:

Regular inspection and cleaning, especially in dusty conditions. Replacement as needed.

Fluid Specifications

Engine Oil Type:

2-stroke engine oil, SAE 10W-30 API TC classification. Always refer to the manual for the most accurate specification.

Transmission Fluid:

Gear oil, typically SAE 80W or SAE 10W-30 API GL-3/GL-4. Check manual for specific type and capacity.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid. Check manual for specific recommendation.

Primary Reduction Gear Oil:

Typically shared with transmission oil. Check manual for specific capacity and type.

Known Issues

Common Problems:

• Carburetor gumming/clogging due to fuel sitting

• Starter pull cord issues

• Drive clutch wear

• Exhaust port blockage from carbon buildup

• Electrical connections/corrosion

• Brake system maintenance (pads, fluid)

Preventative Maintenance:

Regular cleaning of air filter, proper fuel storage, periodic spark plug replacement, and checking electrical connections are crucial for longevity.

Carburetor Tuning Notes:

Proper adjustment of pilot jet, main jet, and mixture screw is critical for optimal performance and preventing bogging or lean conditions.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long-standing reputation for producing reliable and capable motorcycles and ATVs, with a focus on performance and durability.

Atv Lineup Context:

The LT80 was a foundational model in Suzuki's QuadRunner line, establishing a strong entry-level ATV segment for the brand.

Model Evolution

Key Changes:

The LT80 remained relatively consistent throughout its production run, with minor updates to model year designations (H, J, K, etc.) and potentially some aesthetic styling changes. The core mechanical platform was highly successful and enduring.

Target Market:

Primarily targeted at youth riders and smaller trail riding applications due to its compact size and manageable power output.

Production

Manufacturing Origin:

Primarily manufactured in Japan.