Main Sections:
Engine, Fuel System, Ignition System, Electrical System, Transmission, Drive Train, Suspension, Steering, Brakes, Chassis, Bodywork, Troubleshooting, Maintenance, Specifications
Estimated Pages:
Approx. 300+
Type:
Factory Service Repair Manual
Format:
Digital (Likely PDF)
Engine:
Full disassembly, assembly, inspection, tuning, and repair procedures for the 90cc air-cooled engine.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines, and tank maintenance.
Ignition System:
CDI unit, ignition coil, spark plug, and timing specifications.
Electrical System:
Lighting, starting system (starter motor, battery), charging system (stator, regulator/rectifier), wiring diagrams, fuses, and switches.
Transmission:
Automatic CVT (Continuously Variable Transmission) system, clutch, drive and driven pulleys, belt inspection and replacement.
Drive Train:
Chain adjustment and lubrication, rear axle, and sprocket maintenance.
Suspension:
Front and rear shock absorbers, spring preload adjustment, fork oil replacement, and bushing inspection.
Steering:
Handlebar, steering shaft, tie rods, ball joints, and wheel alignment procedures.
Brakes:
Front and rear disc brake systems, brake pad replacement, caliper maintenance, master cylinder, brake fluid specifications, and bleeding procedures.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, footwells, and guards.
Maintenance:
Oil change, filter replacement, air filter cleaning, spark plug replacement, chain adjustment, brake bleeding, and general lubrication.
Repair:
Complete engine rebuild, carburetor overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement.
Troubleshooting:
Systematic diagnostic procedures for common performance issues, starting problems, electrical faults, and operational anomalies.
Installation:
Installation procedures for common accessories and replacement parts are typically covered.
Diagnostic Charts:
Troubleshooting charts with symptoms, causes, and corrective actions.
Depth:
Comprehensive, covering from routine maintenance to full engine and component overhauls, with detailed diagrams and specifications.
Electrical Diagnostics:
Includes detailed wiring diagrams and component testing procedures.
Torque Specifications:
All critical fasteners will have specified torque values for proper assembly.
Clearances And Tolerances:
Specifications for critical component clearances and wear tolerances.
Engine Oil Change:
Every 3 months or 100 hours of operation, whichever comes first.
Air Filter Cleaning:
Clean every month or 25 hours; replace as needed.
Spark Plug Check:
Check at 100 hours; replace as needed based on condition.
Chain Lubrication Adjustment:
Lubricate every 10 hours; adjust chain slack every 25 hours.
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity:
0.8 L (0.85 US qt) for oil change without filter replacement.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt wear, brake pad wear, rear chain and sprocket wear due to usage conditions.
Carburetor Maintenance:
Occasional carburetor cleaning may be required due to fuel quality or debris.
