🏷️ Basic Information

Make:

Suzuki

Model:

LT-A500Z King Quad

Model Nickname:

King Quad

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Identifier:

LT-A500Z

Model Code Years:

2008, 2009 (implied by repetition in product name), 2010

👋 Introduction

Segment:

High-performance utility ATV

Target Audience:

Recreational riders, hunters, farmers, off-road enthusiasts

Competitors Segment:

Yamaha Grizzly 550/700, Polaris Sportsman 500/800, Can-Am Outlander 500/800

Engine Size Advantage:

500cc class engine provides ample power for utility and recreational tasks

Suspension Type:

Independent Rear Suspension (IRS) for improved ride comfort and handling

Drivetrain Features:

Switchable 2WD/4WD with differential lock for superior traction

Braking System:

Disc brakes on all wheels for reliable stopping power

Benefit To Owner:

Enables owners to perform maintenance and repairs, saving on service costs and ensuring longevity of the ATV

Benefit To Technician:

Provides detailed procedures and specifications for professional repair work

📋 Manual Details

Primary Coverage:

Repair and Maintenance for Suzuki LT-A500Z King Quad

Total Pages:

624

Type:

Workshop Service Manual

Purpose:

Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system

Engine Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel filter

Engine Ignition System:

Ignition coil, spark plugs, ECU (Engine Control Unit) diagnostics

Cooling System:

Radiator, fan, thermostat, coolant hoses, water pump

Exhaust System:

Exhaust manifold, muffler, catalytic converter (if applicable)

Transmission Drivetrain:

Automatic transmission (CVT), gear reduction, drive shafts, differentials (front and rear), CV joints

Chassis Frame:

Frame inspection and repair, suspension mounting points

Front Suspension:

Double A-arm, shock absorbers, springs, steering knuckles, bushings

Rear Suspension:

Independent rear suspension (IRS), swingarm, shock absorbers, springs, bushings

Steering System:

Handlebars, steering shaft, tie rods, steering knuckles, power steering system (if equipped)

Braking System:

Hydraulic disc brakes (front and rear), brake calipers, brake pads, master cylinder, brake lines, parking brake

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, signals), wiring diagrams, fuses, relays

Instrumentation:

Dashboard indicators, speedometer, odometer, fuel gauge, warning lights

Bodywork Plastics:

Fender removal/installation, body panel alignment, seat removal/installation

Routine Maintenance:

Oil changes, filter replacements, lubrication, tire pressure checks, brake adjustments

Engine Repair:

Top-end rebuild, bottom-end overhaul, gasket replacement, timing chain adjustment

Transmission Service:

CVT belt inspection and replacement, fluid changes, gear reduction unit service

Suspension Service:

Shock absorber replacement, bushing replacement, steering alignment checks

Brake Service:

Brake pad replacement, brake fluid flush and bleed, caliper service

Electrical Diagnostics:

Troubleshooting electrical faults, battery testing, charging system diagnosis, wiring harness repair

Troubleshooting Guides:

Diagnostic flowcharts for common problems, symptom-based troubleshooting

Torque Specifications:

Detailed torque values for all fasteners and critical components

Special Tools:

Identification and usage of specific tools required for repairs

Depth Level:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostics:

Advanced engine diagnostic procedures and fault code interpretation (if applicable)

Specifications:

Detailed technical specifications for all major components and systems

📊 Manual Specifications

Format Type:

Portable Document Format (PDF)

Searchability:

Likely searchable text (standard for professional PDFs)

Printability:

Designed for printing specific sections or the entire manual

Binding:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Engine Type:

4-stroke, liquid-cooled, DOHC, single-cylinder

Displacement:

493 cc

Bore X Stroke:

94.0 mm x 89.4 mm

Compression Ratio:

9.3:1

Valves Per Cylinder:

4

Ignition:

Electronic ignition (CDI)

Horsepower:

Approximately 34 HP (estimated, specific figure not provided in product data)

Torque:

Approximately 32 lb-ft (estimated, specific figure not provided in product data)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

4.6 US gal (17.5 L)

Oil Type:

Suzuki recommends SAE 10W-40 API SG (refer to manual for exact specification)

Oil Capacity:

Approximately 2.5 US qt (2.4 L) with filter change (refer to manual for exact specification)

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT) with engine braking

Drive Modes:

2WD, 4WD, 4WD with differential lock

Gear Reduction:

High/Low range gear reduction

Transmission Fluid Type:

Suzuki recommends Suzuki High Gear Oil API GL-5 80W-90 (refer to manual for exact specification)

Transmission Fluid Capacity:

Approximately 0.6 US qt (0.55 L) for gear reduction unit (refer to manual for exact specification)

📐 Dimensions

Overall Length:

83.1 in (2110 mm)

Overall Width:

47.0 in (1195 mm)

Overall Height:

48.6 in (1235 mm)

Wheelbase:

50.2 in (1275 mm)

Ground Clearance:

10.0 in (255 mm)

Front Rack Capacity:

44 lbs (20 kg)

Rear Rack Capacity:

176 lbs (80 kg)

Dry Weight:

604 lbs (274 kg)

Curb Weight:

650 lbs (295 kg) (estimated, typically includes fluids)

Towing Limit:

990 lbs (450 kg)

Tongue Weight:

N/A (ATV specific, typically no tongue weight requirement for trailer)

🛡️ Safety Features

Atv Safety Standards:

Meets ANSI/SVIA requirements

Braking System:

Hydraulic disc brakes front and rear, engine braking

4Wd System:

Switchable 2WD/4WD with differential lock for enhanced traction and control

Lighting:

Dual 35W headlights, 8W taillight/stoplight

Ergonomics:

Rider-friendly seating position and control layout

💡 Technology Features

Display Type:

Digital LCD multi-function display (speedometer, odometer, trip meter, fuel gauge, clock, 4WD indicator, etc.)

Traction Control:

Not applicable in the traditional sense, but 4WD system with differential lock provides advanced traction management.

Accessory Power:

Standard 12V accessory outlet for charging devices.

ECU:

Engine Control Unit (ECU) managing fuel injection and ignition timing for optimal performance and emissions.

Headlights:

Dual multi-reflector 35W headlights with LED position lights (check specific model variations).

🔧 Maintenance

Engine Oil Change:

Every 1000 km or 6 months (refer to manual for exact specification)

Air Filter Cleaning:

Every 500 km or 3 months (more frequently in dusty conditions)

Spark Plug Replacement:

Every 5000 km or 2 years (refer to manual for exact specification and gap)

Brake Fluid Flush:

Every 2 years (refer to manual for exact specification)

Engine Oil Specification:

SAE 10W-40 API SG (or equivalent JASO MA rated oil)

Transmission Fluid Specification:

Suzuki High Gear Oil API GL-5 80W-90

Coolant Type:

Mixture of permanent type antifreeze and water (50/50 ratio, refer to manual for specific type)

Potential Weak Points:

CVT belt wear, differential bearing issues (especially with aggressive use), electrical connectors corrosion (in wet environments)

Common Maintenance Focus:

Regular inspection and replacement of CVT belt, proper lubrication of suspension and drivetrain components, battery health.

📚 Vehicle History

Manufacturer:

Suzuki Motor Corporation

Automotive History:

Suzuki has a long history in automotive and powersports manufacturing, known for reliability and performance.

King Quad Lineage:

The King Quad nameplate has been a staple in Suzuki's ATV lineup, evolving through various engine sizes and technological advancements. The 500cc class represented a significant step up in performance and utility from earlier models.

Significant Updates Pre 2008:

Previous generations included air-cooled engines, which were replaced by more advanced liquid-cooled, fuel-injected systems for improved power delivery and emissions.

Production Years Covered:

2008, 2009, 2010

Manufacturing Location:

Typically manufactured in Japan or by contracted overseas facilities.

🏆 Awards & Recognition

Atv Reviews:

While specific awards for the 2008 model are not detailed in product information, the King Quad line is generally well-regarded for its performance and reliability in its class.

Industry Perception:

Competitively positioned as a robust and capable utility ATV.