2004 Suzuki LT Z250 Service Repair Manual

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This manual covers the LT-Z250, also known as the Quadsport Z250, a capable sport ATV designed for recreational riding. Produced between 2004 and 2006, this model benefits from a heritage...

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Taper: Atv

Distributeur:

UGS: 142918

Mots clés: 2004 ATV LT Z250 Powersports Quadsport Suzuki

Variantes de produits

Description

This manual covers the LT-Z250, also known as the Quadsport Z250, a capable sport ATV designed for recreational riding. Produced between 2004 and 2006, this model benefits from a heritage of engineering reliable and performance-oriented powersports vehicles. The LT-Z250 features a 249cc, air-cooled, four-stroke engine with a 5-speed manual transmission and reverse, providing a balanced and enjoyable riding experience. Its robust chassis, hydraulic disc brakes, and user-friendly design make it a popular choice for enthusiasts seeking a dependable and fun all-terrain vehicle. This comprehensive factory service repair manual, written in English, provides detailed information for the maintenance, repair, and troubleshooting of your LT-Z250. It covers all essential systems, including the engine, drivetrain, fuel, lubrication, chassis, electrical, and braking systems. The manual includes step-by-step repair procedures, diagnostic guidance, technical specifications, and safety recommendations, accompanied by detailed diagrams and illustrations. It is an invaluable resource for owners, DIY enthusiasts, and professional technicians to ensure the optimal performance and longevity of their ATV.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z250

Product Type:

Service Repair Manual

Vehicle Type:

Sport ATV (All-Terrain Vehicle)

Generation

Generation Designation:

Quadsport Z250

Codes

Chassis Code:

Not specified, typically internal to Suzuki

Engine Code:

Likely related to the 249cc engine, specific code not provided

👋 Introduction

Market Position

Target Audience:

Enthusiast riders, DIY mechanics, professional ATV technicians

Value Proposition:

Provides factory-level repair and maintenance information for cost-effective ownership and upkeep

Competitive Analysis

Uniqueness:

Directly sourced or derived from factory documentation, offering high accuracy and detail

Key Features

Delivery Method:

Instant Digital Download, no shipping or waiting

Content Quality:

Step-by-step instructions, diagrams, schematics, specifications

📋 Manual Details

Coverage Areas

Covered Years:

2004, 2005, 2006

Page Count

Estimated Page Count:

Hundreds (typical for a comprehensive factory service manual, exact number not stated)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, tuning, diagnostics, component replacement

Drivetrain:

Clutch, transmission, final drive, driveline components

Fuel System:

Carburetor (likely), fuel pump, fuel lines, fuel tank

Lubrication System:

Oil pump, oil passages, oil filter, lubrication intervals

Chassis:

Frame, suspension (front and rear), steering, wheels, tires

Electrical System:

Ignition, lighting, battery, charging system, starter, wiring diagrams

Braking System:

Hydraulic brake systems (front and rear), brake pads, rotors, fluid

Cooling System:

Engine cooling (likely air-cooled, but manual would detail any components)

Body And Trim:

Body panels, plastics, seating, controls

Procedures Included

Maintenance:

Regular service, fluid changes, filter replacements, adjustments

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Repair:

Step-by-step instructions for component repair and replacement

Rebuild:

Complete engine and transmission rebuild procedures

Restoration:

Guidance for refurbishing and restoring older units

Special Tools:

Identification and usage of specialized tools required for specific tasks

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced engine and electrical diagnostics

Instruction Level:

Suitable for DIY enthusiasts and experienced mechanics

Visual Aids:

Detailed diagrams, illustrations, and exploded views

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text within the PDF

Print Quality

Printable:

Print Format:

Standard document printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

WINDOWS and MAC

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 4-valve

Displacement:

249cc (249 cubic centimeters)

Bore X Stroke:

72.0 mm x 61.3 mm (typical for this engine family, confirm in manual)

Compression Ratio:

9.7:1 (typical, confirm in manual)

Cooling Method:

Air-cooled

Performance

Horsepower:

Approx. 16-18 HP (estimate, exact figures in manual)

Torque:

Not specified, manual will provide figures

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni, specific model in manual)

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Capacity:

Approx. 1.9 L (1.9 U.S. qt) (typical, confirm in manual)

Oil Type:

Suzuki High Performance SAE 10W-40 API SG or higher (typical, confirm in manual)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Overall Length:

Approx. 1830 mm (72.0 in) (typical, confirm in manual)

Overall Width:

Approx. 1160 mm (45.7 in) (typical, confirm in manual)

Overall Height:

Approx. 1105 mm (43.5 in) (typical, confirm in manual)

Wheelbase:

Approx. 1245 mm (49.0 in) (typical, confirm in manual)

Weights

Dry Weight:

Approx. 186 kg (410 lbs) (typical, confirm in manual)

Fuel Tank Capacity:

Approx. 9.5 L (2.5 U.S. gal) (typical, confirm in manual)

🛡️ Safety Features

Ratings

Atv Safety Considerations:

Manual will cover safe operating procedures and recommended safety gear

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear)

Passive Features

Lighting:

Headlights, taillight, brake light

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility/sport ATV)

Driver Assistance

Assistance Features:

N/A (No electronic driver aids typical for this era/class)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1000 km or 6 months, check manual for exact Suzuki recommendations

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions, detailed in manual

Spark Plug Replacement:

Typically every 6000 km or 12 months (specific plug type and gap in manual)

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (confirm specific type in manual)

Coolant Type:

N/A (Air-cooled engine)

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, wheel bearings, carburetor jetting adjustments due to fuel variability

Potential Engine Tuning Tips:

Manual will detail carb jetting, valve clearance adjustments for optimal performance

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, known for reliable and performance-oriented powersports vehicles

Model Evolution

Ltz250 Positioning:

Positioned as a capable recreational and sport ATV, often seen as a slightly less aggressive but still potent alternative to its LTR450 sibling

Production

Production Period:

Mid-2000s (2004-2009 approximately)

🏆 Awards & Recognition

Recognitions

Atv Reviews:

Manual content is based on OEM specifications, not awards themselves. Reviews of the LT-Z250 often praise its usability and balance for recreational riding.