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    2004-2009 Suzuki LT-Z250 QuadSport Service Repair Manual

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    $16.99
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    The LT-Z250 QuadSport, produced from 2004 to 2009, is a versatile sport ATV renowned for its agile handling and reliable performance. Built upon extensive motorsport heritage, this model offers a...
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    Taper: Atv
    Distributeur:
    UGS: 130197
    The LT-Z250 QuadSport, produced from 2004 to 2009, is a versatile sport ATV renowned for its agile handling and reliable performance. Built upon extensive motorsport heritage, this model offers a 249 cc liquid-cooled, single-cylinder engine with a 5-speed manual transmission and reverse, making it suitable for both recreational trail riding and spirited performance. Its robust chassis, featuring dual front hydraulic disc brakes and a rear hydraulic disc brake, along with a comfortable ground clearance, ensures a capable and confident riding experience across various terrains. The LT-Z250 QuadSport is a testament to commitment to engineering quality in the ATV market. This comprehensive Service and Repair Manual provides detailed instructions for the full service, maintenance, troubleshooting, and repair of the LT-Z250 QuadSport. Covering all aspects from engine overhaul and drivetrain components to the electrical system, fuel system, and chassis, this manual is designed for DIY enthusiasts, home mechanics, and professional technicians alike. It includes step-by-step procedures, diagnostic charts for common issues, and essential technical specifications, all presented with clear illustrations to facilitate understanding and execution for any skill level. The manual's depth ensures owners can effectively maintain their vehicle, maximizing its longevity and performance.
    🏷️ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    LT-Z250 QuadSport
    Model Variant:
    QuadSport
    Years Covered:
    2004, 2005, 2006, 2007, 2008, 2009
    Codes
    Vin Prefix:
    JS1
    Chassis Code:
    K4/K5/K6/K7/K8/K9
    👋 Introduction
    Market Position
    Target Audience:
    DIY enthusiasts, home mechanics, and professional technicians working on the Suzuki LT-Z250 QuadSport.
    Value Proposition:
    Provides the most complete service and repair information for cost savings and effective maintenance.
    Competitive Analysis
    Competitor Manuals:
    This manual is presented as the most comprehensive available, exceeding standard OEM supplements or generic repair guides in scope.
    Key Features
    Completeness:
    Claims to be the most complete service repair manual ever compiled.
    Usability:
    Easy-to-follow, step-by-step instructions for all skill levels.
    Accessibility:
    Instant download offers immediate access without shipping delays or costs.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Service and Repair Manual
    Primary Coverage:
    Full service, maintenance, troubleshooting, and repair
    Page Count
    Estimated Page Count:
    Detailed, but not specified in product info; expected to be extensive for a full service manual.
    Language
    Language:
    English
    Format
    File Format:
    PDF
    Delivery Method:
    Instant Download
    Compatibility
    Operating Systems:
    All Versions of Windows & Mac
    Requirements
    Software Requirement:
    Adobe PDF Reader
    📖 Manual Coverage
    Systems Covered
    Engine Overhaul:
    Complete engine disassembly, inspection, repair, and reassembly procedures.
    Drive Train:
    Transmission, clutch, chain drive, differential (if applicable), drive shafts, axle components.
    Fuel System:
    Carburetor tuning, cleaning, rebuild; fuel pump operation, fuel filter replacement.
    Lubrication System:
    Oil pump, oil passages, oil filter replacement, oil change procedures and specifications.
    Chassis Components:
    Frame, suspension (front and rear), steering system, brakes (hydraulic and mechanical), wheels, tires.
    Electrical System:
    Ignition system, lighting, charging system (stator, regulator/rectifier), battery, starter motor, wiring diagrams.
    Cooling System:
    Radiator, fan, coolant specifications, fluid change procedures.
    Exhaust System:
    Muffler, exhaust pipes, heat shields.
    Procedures Included
    General Maintenance:
    Pre-ride inspections, periodic maintenance schedule, lubrication points.
    Troubleshooting:
    Diagnostic charts for common problems and their solutions.
    Repair Procedures:
    Step-by-step instructions for component removal, installation, and repair.
    Rebuilds:
    Detailed instructions for rebuilding major components like the engine and transmission.
    Adjustments:
    Valve clearance, carburetor idle speed, brake lever free play, chain tension.
    Technical Depth
    Depth:
    Comprehensive, covering basic to advanced repair and diagnostic procedures.
    Diagrams:
    High quality diagrams and illustrations for clarity.
    Specific Instructions:
    Step-by-step instructions for ease of following for any skill level.
    📊 Manual Specifications
    File Format
    Print Quality:
    Printable pages for workshop use.
    Binding Type
    Binding:
    Digital (PDF download)
    Paper Type
    Paper Type:
    N/A (Digital)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, DOHC, 4-valve, Single Cylinder
    Displacement:
    249 cc (15.2 cu. in.)
    Bore:
    72.0 mm (2.83 in.)
    Stroke:
    61.2 mm (2.41 in.)
    Cooling System:
    Liquid-cooled
    Compression Ratio:
    9.3:1
    Performance
    Horsepower Est:
    Approximately 20-22 HP (specific figures vary by region and tuning)
    Torque Est:
    Approximately 15-17 lb-ft (specific figures vary by region and tuning)
    Fuel System
    Fuel Delivery:
    Carburetor (e.g., Mikuni BSR32)
    Fuel Type:
    Unleaded gasoline, 87 octane or higher
    Lubrication System
    Oil Type:
    SAE 10W-40 API SE, SF or SG
    Oil Capacity W Filter:
    Approximately 1.5 L (1.6 US qt.)
    🔧 Transmission
    Standard
    Transmission Type:
    5-speed manual with Reverse
    Features
    Clutch Type:
    Wet multi-plate
    Final Drive:
    O-ring sealed chain, 520
    📐 Dimensions
    Exterior
    Length:
    Approx. 1810 mm (71.3 in.)
    Width:
    Approx. 1140 mm (44.9 in.)
    Height:
    Approx. 1100 mm (43.3 in.)
    Weights
    Dry Weight:
    Approx. 168 kg (370 lbs.)
    Curb Weight:
    Approx. 177 kg (390 lbs.)
    Ground Clearance:
    Approx. 255 mm (10.0 in.)
    Wheelbase:
    Approx. 1230 mm (48.4 in.)
    🛡️ Safety Features
    Ratings
    Atv Safety Standards:
    Meets ANSI/SVIA requirements.
    Active Features
    Braking System:
    Dual hydraulic front disc brakes, Single hydraulic rear disc brake.
    Parking Brake:
    Rear caliper parking brake.
    Passive Features
    Throttle Limiter:
    Adjustable throttle limiter for controlled acceleration.
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (Sport ATV, basic instrumentation)
    Driver Assistance
    Assist Features:
    None
    Connectivity
    Connectivity Features:
    N/A
    Instrumentation
    Dashboard Features:
    Speedometer, odometer, trip meter, neutral indicator, reverse indicator, high-beam indicator, oil warning lamp, engine coolant temperature indicator.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 1000 km (600 miles) or 6 months, whichever comes first.
    Air Filter Cleaning:
    Every 500 km (300 miles) or more frequently in dusty conditions.
    Spark Plug Replacement:
    Check every 2000 km (1200 miles), replace as needed.
    Valve Clearance Check:
    Every 4000 km (2400 miles) or 24 months.
    Fluid Specifications
    Engine Oil Grade:
    SAE 10W-40
    Coolant Type:
    Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant with distilled water)
    Brake Fluid Type:
    DOT 3 or DOT 4
    Known Issues
    Common Wear Items:
    Chain and sprockets, brake pads, wheel bearings, suspension bushings, carburetor jets (prone to clogging if fuel is old or dirty).
    Electrical Gremlins:
    Corrosion in connectors, especially for lighting and ignition components, due to off-road use.
    📚 Vehicle History
    Brand Heritage
    Suzuki Atv Legacy:
    Suzuki has a long-standing history in motorsport and ATV manufacturing, known for performance and reliability.
    Model Evolution
    Lt Z Series:
    The LT-Z250 is part of Suzuki's popular QuadSport line, positioned as a capable and versatile sport ATV.
    Production
    Manufacturing Location:
    Primarily Japan (OEM)
    🏆 Awards & Recognition
    Recognitions
    Industry Recognition:
    The Suzuki QuadSport line is generally well-regarded in the ATV community for its performance and agility.
    Ratings
    Reliability Ratings:
    Suzuki ATVs typically receive good ratings for reliability when properly maintained.
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