Suzuki LT Z400 Quad Sport Service Repair Shop Manual Download 2009-2012 PDF

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Taper: Atv

Distributeur:

UGS: 76323

Mots clés: 2009 2010 2011 2012 ATV LT Z400 Quad Sport Powersports Quadsport Suzuki

Variantes de produits

Description

The Suzuki LT-Z400 QuadSport, produced between 2009 and 2012, is a highly regarded sport ATV known for its performance, reliability, and value in the off-road market. This model represents Suzuki's commitment to powersports, offering a potent combination of a 398 cc liquid-cooled, single-cylinder engine, a 5-speed sequential transmission, and robust suspension and braking systems. Designed for enthusiasts, the QuadSport delivers an engaging riding experience, making it a popular choice for recreational trail riding and performance-oriented use. This comprehensive service repair shop manual provides in-depth coverage for all servicing, repairs, and routine maintenance of the Suzuki LT-Z400 QuadSport. It includes detailed procedures for engine and transmission service, fuel system diagnosis, electrical system schematics, and maintenance of the braking, suspension, and cooling systems. The manual is designed to be user-friendly, offering step-by-step instructions with visual aids to assist both DIY mechanics and professional technicians in maintaining and repairing the vehicle efficiently and effectively.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z400 QuadSport

Model Variant:

QuadSport

Product Type:

Service Repair Shop Manual Download

Generation

Covered Years:

2009-2012

Codes

Product Format:

👋 Introduction

Market Position

Target Audience:

Suzuki LT-Z400 QuadSport owners seeking to perform their own maintenance and repairs

Competitive Analysis

Value Proposition:

Enables significant cost savings on repairs and maintenance by empowering users with detailed knowledge

Key Features

Ease Of Use:

Designed for user-friendliness with easy-to-follow instructions and visual aids

Delivery Method:

Instant digital download upon payment, no shipping costs or waiting

Compatibility:

Works on all major operating systems including Windows, macOS, and Linux

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

All servicing, repairs, and routine maintenance

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but implied to be exhaustive)

Manual Type

Type:

Service Repair Shop Manual

Language

Language:

English

Format

Format:

Digital Download

📖 Manual Coverage

Systems Covered

Engine Service And Repair:

Detailed procedures for engine disassembly, assembly, tuning, and troubleshooting

Transmission Service And Repair:

Coverage of clutch, gearbox, and drivetrain maintenance and repair

Fuel System Diagnosis:

Carburetor adjustments, fuel pump testing, fuel filter replacement

Electrical System Schematics:

Complete wiring diagrams for ignition, lighting, starting, and charging systems

Braking System Maintenance:

Front and rear brake caliper service, fluid replacement, pad inspection

Suspension And Steering Geometry:

Shock absorber adjustment, tie rod end replacement, steering column service

Cooling System Flushing:

Radiator service, coolant type specifications, water pump inspection

Exhaust System Inspection:

Muffler and pipe integrity checks, gasket replacement

Chassis And Frame Inspection:

Frame integrity checks, component mounting security

Procedures Included

Routine Maintenance Tasks:

Oil changes, filter replacements, chain adjustments, tire pressure checks

Troubleshooting Guides:

Step-by-step diagnostics for common operational issues and performance problems

Repair Procedures:

Detailed instructions for component replacement and repair

Diagnostic Tests:

Methods for testing electrical components, engine performance, and mechanical systems

Assembly And Disassembly:

Complete breakdown and reassembly instructions for all major vehicle systems

Wiring Diagram Interpretation:

Guidance on reading and utilizing complex electrical schematics

Technical Depth

Depth Of Information:

Full professional quality, in-depth coverage, suitable for DIY mechanics and technicians

Visual Aids:

Includes step-by-step instructions with pictures and diagrams

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Readability:

Optimized for digital viewing on PC, MAC, Tablets, and Smartphones; printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, Single-cylinder

Engine Displacement:

398 cc (approximate, specific displacement might vary slightly by sub-model within years)

Performance

Bore X Stroke:

90.0 mm x 77.0 mm (typical for this generation)

Compression Ratio:

11.3:1 (typical)

Fuel System

Carburetor Type:

Mikuni BSR36, 36mm, Flat-slide with TPS (Throttle Position Sensor)

Fuel Capacity:

2.6 US gal. (9.8 L)

Ignition System

Ignition Type:

Electronic ignition (CDI)

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed sequential

Clutch Type:

Wet, multi-plate

Features

Final Drive:

O-ring sealed chain, drive sprocket, driven sprocket

Fluid Type

Transmission Oil Type:

Suzuki recommends specific motorcycle transmission oil (e.g., SAE 10W-40 API SE, SF or SG)

📐 Dimensions

Exterior

Overall Length:

1820 mm (71.7 in)

Overall Width:

1165 mm (45.9 in)

Overall Height:

1050 mm (41.3 in)

Wheelbase:

1270 mm (50.0 in)

Weights

Dry Weight:

178 kg (392.4 lbs)

Curb Weight:

Approx. 186 kg (410 lbs) with fluids and full tank

Ground Clearance

Ground Clearance:

250 mm (9.8 in)

Seat Height

Seat Height:

830 mm (32.7 in)

🛡️ Safety Features

Ratings

Safety Features Coverage:

Manual covers safe operation and component function critical to safety

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear)

Parking Brake:

Mechanical parking brake lever

Passive Features

Lighting System:

Halogen headlights, LED taillight/brake light

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a performance ATV, not equipped with infotainment systems)

Driver Assistance

Driver Assistance Features:

N/A (This is a performance ATV, not equipped with driver assistance systems)

Connectivity

Connectivity Features:

N/A (This is a performance ATV, not equipped with connectivity features)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months (refer to manual for exact conditions)

Spark Plug Check And Gap:

Every 1000 km

Air Filter Cleaning:

Frequent cleaning required, especially in dusty conditions

Chain Adjustment:

Every 1000 km or as needed

Fluid Specifications

Engine Oil Specification:

SAE 10W-40, API SE, SF or SG

Engine Oil Capacity:

1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change

Coolant Type:

Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with distilled water

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, tie rod ends, and suspension bushings are common wear items that benefit from manual guidance on inspection and replacement.

Carburetor Tuning:

Carburetor jetting can be sensitive to altitude and modifications, detailed tuning procedures are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Quadsport Lineage:

The LT-Z400 is a highly popular sport ATV, part of Suzuki's long history in powersports and off-road vehicles.

Production

Manufacturing Location:

Typically produced in Japan or Asia.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The LT-Z400 has consistently been praised for its performance, reliability, and value in the sport ATV market, making it a popular choice for enthusiasts.