Suzuki LT-Z400 Quad Sport ATV All Terrain Vehicle Complete Workshop Service Repair Manual 2009 2010 2011 2012

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The LT-Z400 Quad Sport, produced for the 2009 through 2012 model years, is a highly regarded All Terrain Vehicle celebrated for its potent blend of performance, agile handling, and enduring...

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Taper: Atv

Distributeur:

UGS: 78251

Mots clés: 2009 2010 2011 2012 ATV LT-Z400 Quad Sport Powersports Quadsport Suzuki

Variantes de produits

Description

The LT-Z400 Quad Sport, produced for the 2009 through 2012 model years, is a highly regarded All Terrain Vehicle celebrated for its potent blend of performance, agile handling, and enduring reliability. This sport ATV, powered by a liquid-cooled, 398cc single-cylinder engine and featuring a 5-speed manual transmission with reverse, has earned its place in the competitive sport ATV segment. Its robust engineering and approachable yet capable performance make it a favored choice for recreational riding and off-road enthusiasts seeking a dependable and exhilarating machine. This comprehensive workshop service and repair manual provides detailed guidance for all aspects of the LT-Z400 Quad Sport. It covers essential maintenance procedures, from routine oil changes and filter replacements to in-depth component overhauls and complex diagnostic troubleshooting for all models, engines, trims, and transmission types. With step-by-step instructions, detailed illustrations, and critical technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, repair, and optimize the performance and longevity of their LT-Z400.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z400 Quad Sport

Vehicle Type:

All Terrain Vehicle (ATV)

Product Type:

Workshop Service Repair Manual

Product Format:

PDF Download

Covered Years:

2009, 2010, 2011, 2012

Manual Language:

English

👋 Introduction

Market Position

Positioning:

The Suzuki LT-Z400 Quad Sport is a highly regarded sport ATV known for its performance, handling, and reliability. This manual targets owners and independent repair shops looking to perform comprehensive maintenance and repairs.

Competitive Analysis

Competitors:

Competes with models like the Yamaha YFZ450, Kawasaki KFX450R, and Honda TRX450R in the performance sport ATV segment.

Key Features

Manual Value Proposition:

Enables significant cost savings on repairs by empowering users to perform their own maintenance and repairs with professional guidance.

Ease Of Use:

Designed with clear, step-by-step instructions and illustrations for user-friendliness.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Model Variants Covered:

All Models, Engines, Trim, and Transmission Types

Page Count

Estimated Page Count:

Refer to actual downloaded PDF (typically 300+ pages for this level of detail)

Manual Type

Manual Type:

Complete Workshop Service and Repair Manual

Format

File Format:

Accessibility:

Downloadable to PC, MAC, Tablets, Smartphones

Software Requirement:

Adobe Reader (free download available)

📖 Manual Coverage

Systems Covered

Engine System:

Complete overhaul, assembly, disassembly, tuning, diagnostics

Fuel System:

Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel tank

Ignition System:

CDI unit, spark plugs, ignition timing, coil testing

Cooling System:

Radiator, fan, hoses, coolant types and capacities

Exhaust System:

Muffler, exhaust pipe, gaskets, inspection

Transmission System:

Clutch operation, gear shifting, maintenance, troubleshooting

Drivetrain System:

Chain drive, sprockets, axle, wheel hubs, maintenance

Suspension System:

Front and rear shocks, A-arms, bushings, adjustment, lubrication

Braking System:

Hydraulic brake system, calipers, master cylinder, brake pads, fluid types and bleeding procedures

Steering System:

Handlebars, steering stem, tie rods, lubrication, adjustment

Electrical System:

Wiring diagrams, battery, starter, lighting, charging system, fuses

Body And Frame:

Plastics, seat, body panels, frame inspection and repair

Procedures Included

Troubleshooting Guides:

Extensive diagnostics for common and uncommon problems

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication points

Component Overhaul:

Complete engine, transmission, and suspension rebuild procedures

Part Replacement:

Step-by-step guides for replacing all major and minor components

Specifications Data:

Torque values, clearances, tolerances, fluid capacities

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine rebuilds and complex diagnostics

Visual Aids:

Step-by-step instructions with detailed pictures and diagrams

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF

Print Quality

Printability:

Full print capability (single page, chapter, or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, liquid-cooled single-cylinder

Displacement:

398 cc (24.3 cu in)

Bore X Stroke:

90.0 mm x 78.0 mm (3.54 in x 3.07 in)

Compression Ratio:

11.3:1

Performance

Horsepower Estimate:

Approx. 40-45 HP (variations by specific model year and tuning)

Torque Estimate:

Approx. 30-35 lb-ft (variations by specific model year and tuning)

Fuel System

Carburetor:

Mikuni BSR36, single

Fuel Capacity:

2.6 US gal (9.8 L)

Lubrication

Oil Type:

API SG or SH, SAE 10W-40, JASO MA

Oil Capacity With Filter:

1.7 US qt (1.6 L)

Starting System

Starter:

Electric starter

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Features

Clutch:

Wet multi-plate

Fluid Type

Transmission Oil:

SAE 80 API GL-4

Fluid Capacity

Transmission Oil Capacity:

0.7 US qt (0.7 L)

📐 Dimensions

Exterior

Overall Length:

71.3 in (1810 mm)

Overall Width:

41.3 in (1050 mm)

Overall Height:

40.4 in (1025 mm)

Wheelbase:

49.2 in (1250 mm)

Ground Clearance:

4.4 in (112 mm)

Weights

Dry Weight:

397 lbs (180 kg)

Curb Weight:

412 lbs (187 kg)

🛡️ Safety Features

Ratings

Safety Features:

ATVs are designed for off-road use and require protective gear. Manual covers safe operating procedures and pre-ride inspections.

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear

Passive Features

Hand Grips:

Anti-vibration grips for rider comfort and control

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV instrumentation: speedometer, odometer, neutral indicator, high beam indicator)

Driver Assistance

Driver Assistance Features:

N/A (Focus is on mechanical and electrical systems for repair)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 20 hours of operation or monthly, whichever comes first

Air Filter Cleaning:

Every 10 hours of operation or as needed in dusty conditions

Spark Plug Inspection:

Every 100 hours of operation

Valve Clearance Check:

Every 100 hours of operation

Chain Lubrication Adjustment:

Every 10-15 hours of operation

Fluid Specifications

Engine Oil Specification:

API SG or SH, SAE 10W-40, JASO MA

Brake Fluid Specification:

DOT 3 or DOT 4

Coolant Specification:

Suzuki Super Long Life Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)

Known Issues

Common Wear Items:

Chain and sprockets, wheel bearings, brake pads, and suspension bushings are common wear items that may require replacement over time. Refer to manual for specific inspection procedures.

Carburetor Tuning:

Proper carburetor tuning is crucial for optimal performance and can be a common area of adjustment.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles and ATVs.

Model Evolution

Lt-Z400 Development:

The LT-Z400 platform was a significant player in the sport ATV market, known for its approachable yet capable performance.

Production

Manufacturing Country:

Likely Japan or USA for this model range.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The LT-Z400 has consistently been praised for its balance of power, handling, and rider-friendliness in its class.

Ratings

Overall Rating Context:

Highly regarded within the sport ATV community for its performance and value.

Certifications

Manual Quality:

Guaranteed Customer Satisfaction