Target Audience:
DIY enthusiasts, ATV owners, independent repair shops.
Value Proposition:
Provides comprehensive, accurate repair information at a fraction of the cost of dealership services.
Convenience:
Instant download format allows immediate access to repair data.
Clarity:
Easy-to-read format with detailed instructions and visual aids enhances understanding.
Geographic Coverage:
Global (assuming standard Suzuki specifications for these years)
Estimated Pages:
Likely between 200-350 pages (typical for comprehensive workshop manuals of this type)
Type:
Workshop Service Repair Manual
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Engine:
Complete engine disassembly, assembly, inspection, and repair.
Fuel System:
Carburetor diagnosis and adjustment, fuel tank, fuel lines, and fuel filter service.
Ignition System:
CDI unit, spark plug, ignition timing.
Transmission:
Automatic transmission (CVT) service, clutch components, drive chain, sprocket replacement.
Brakes:
Hydraulic brake system, front and rear brake caliper service, brake pad replacement, brake fluid bleeding.
Suspension:
Front and rear suspension linkage, shock absorber service, ball joint inspection, steering system.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starting system, charging system (stator, regulator/rectifier).
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seating, handlebars.
Maintenance:
Oil change, filter replacement, chain adjustment, brake adjustments, spark plug replacement, air filter cleaning.
Troubleshooting:
Diagnostic charts for common problems, symptom analysis.
Repair:
Detailed step-by-step instructions for all major component repairs and replacements.
Disassembly Reassembly:
Comprehensive guides for complete vehicle teardown and reassembly.
Diagnostics:
Advanced diagnostics for engine, electrical, and mechanical issues.
Rebuilds:
Complete engine and transmission rebuild procedures.
Specifications:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values.
Visual Aids:
Exploded views, diagrams, illustrations, and pictures for easy identification and procedure clarity.
Type:
4-stroke, Air-cooled, SOHC, 2-valve
Displacement:
88.5 cc (5.4 cu. in.)
Bore X Stroke:
52.0 mm x 51.9 mm (2.05 in x 2.04 in)
Carburetor:
Mikuni VM16SH, single
Ignition:
Electronic ignition (CDI)
Starting System:
Electric starter
Estimated Horsepower:
Approx. 6.9 HP @ 7,500 rpm (Specifications can vary slightly by year and region)
Estimated Torque:
Approx. 7.1 Nm (0.72 kg-m, 5.2 lb-ft) @ 7,000 rpm (Specifications can vary slightly by year and region)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.5 L (0.7 US gal)
Crash Test Results:
N/A (ATVs are not subjected to standardized automotive crash testing)
Braking System:
Hydraulic disc brakes front and rear.
Throttle Limiter:
Often equipped with a throttle limiter screw for younger riders.
Safety Equipment:
Full-coverage footrests, handlebar grips, safety tether switch (if equipped).
Engine Oil Change:
Every 2,000 km (1,250 miles) or 6 months, whichever comes first. Or 12 months if used less than 2,000 km.
Air Filter Cleaning:
Clean every 1,000 km (625 miles) or 6 months. Replace if necessary.
Spark Plug Inspection:
Inspect every 1,000 km (625 miles) or 6 months. Replace as needed.
Chain Adjustment:
Adjust chain slack every 500 km (310 miles) or 3 months.
Engine Oil Type:
SAE 10W-40 API SE, SF or SG.
Engine Oil Capacity:
Approx. 1.0 L (1.1 US qt) without filter change; 1.1 L (1.2 US qt) with filter change.
Brake Fluid:
DOT 3 or DOT 4.
Common Wear Items:
Brake pads, drive chain and sprockets, tires, battery.
Carburetor Tuning:
Carburetors can sometimes require fine-tuning due to variations in fuel quality or altitude.