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Suzuki LT125 ATV Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987 1988

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The Suzuki LT125 QuadRunner, produced from 1983 to 1988, represents a significant entry in the early All-Terrain Vehicle (ATV) market. This first-generation model was engineered for recreational riders and utility...
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Suzuki LT125 ATV Complete Workshop Service Repair Manual 1983 1984 1985 1986 1987 1988
The Suzuki LT125 QuadRunner, produced from 1983 to 1988, represents a significant entry in the early All-Terrain Vehicle (ATV) market. This first-generation model was engineered for recreational riders and utility use, offering a blend of ease of operation and reliable performance. Known for its user-friendly design and robust construction, the LT125 provided an accessible platform for trail riding and light farm work, establishing Suzuki as a key player alongside competitors like Honda, Yamaha, and Kawasaki. Its four-stroke, air-cooled 123cc engine and chain-drive system were hallmarks of its straightforward yet capable engineering. This comprehensive workshop service repair manual provides detailed guidance for all LT125 models produced between 1983 and 1988. It covers a wide array of essential maintenance procedures, from routine checks and fluid changes to complex component overhauls. The manual includes in-depth troubleshooting steps, systematic fault-finding for common issues, and precise repair instructions for all major systems, including the powertrain, chassis, and electrical components. With clear diagrams and specifications, this manual is an indispensable resource for owners and technicians seeking to maintain, repair, and optimize the performance and longevity of their Suzuki LT125 QuadRunner.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT125
Model Designation:
QuadRunner
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Name:
First Generation
Codes
Chassis Code:
Likely varies by specific model year, but common alphanumeric codes would be present within the manual.
👋 Introduction
Market Position
Segment:
Entry-level to mid-range sport/utility ATV.
Target Audience:
Recreational riders, farm use, trail riding.
Competitive Analysis
Competitors:
Honda TRX125, Yamaha YFM125, Kawasaki KLT110/KLT160.
Key Features
Ease Of Use:
Designed for simplicity and user-friendly operation, making DIY repairs accessible.
Documentation Quality:
Step-by-step instructions with clear pictures enhance understanding and accuracy of repairs.
Cost Savings:
Empowers owners to perform their own maintenance and repairs, significantly reducing labor costs.
📋 Manual Details
Coverage Areas
Years Covered:
1983, 1984, 1985, 1986, 1987, 1988
Models Covered:
All LT125 models, including variations in engine, trim, and transmission types.
Page Count
Estimated Page Count:
While not explicitly stated, a comprehensive workshop manual of this era typically ranges from 300-600 pages.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, fuel system, ignition system, exhaust system, cooling system (if applicable), transmission.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, brakes (front and rear).
Electrical:
Battery, charging system (stator, rectifier/regulator), ignition system components, lighting, starting system, wiring diagrams, diagnostic procedures for electrical faults.
Body And Trim:
Body panels, plastics, fenders, seat, handlebars, controls.
Procedures Included
Maintenance:
Routine checks, lubrication, filter replacement, spark plug replacement, valve clearance adjustment, brake adjustment, chain adjustment.
Troubleshooting:
Systematic diagnosis of common problems and fault finding procedures.
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Overhaul:
Complete engine and transmission rebuild procedures.
Adjustments:
Carburetor adjustment, clutch adjustment, brake adjustments, suspension adjustments.
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications.
Carburetor Rebuild:
Detailed instructions for disassembling, cleaning, inspecting, and reassembling the carburetor, including jetting and adjustment specifications.
Clutch Adjustment And Replacement:
Procedures for adjusting clutch engagement and replacing clutch components.
Suspension Overhaul:
Instructions for shock absorber maintenance, seal replacement, and basic suspension adjustments.
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to advanced engine and electrical system diagnostics and repairs.
Wiring Diagrams:
Comprehensive electrical wiring diagrams are included, essential for diagnosing and repairing electrical issues.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High quality, designed for clear printing of text and diagrams.
Binding Type
Binding:
N/A (Downloadable digital format)
Paper Type
Paper Type:
N/A (Digital format, user chooses paper type for printing)
Software Requirements
Required Software:
Adobe Reader (or compatible PDF reader), free download available.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled
Displacement:
123cc (7.5 cubic inches)
Bore X Stroke:
Typically around 52.0 mm x 57.4 mm (specific values will be in the manual).
Compression Ratio:
Likely around 9.5:1 to 10.0:1 (specific values will be in the manual).
Performance
Horsepower:
Estimated 8-10 HP (specific figures will be in the manual).
Torque:
Estimated 6-7 lb-ft (specific figures will be in the manual).
Fuel System
Carburetor Type:
Mikuni VM series, likely a VM20 or similar.
Fuel Type:
Unleaded gasoline (87 octane or higher recommended).
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-30 or 10W-40 motorcycle-specific engine oil is generally recommended.
Oil Capacity:
Approx. 1.0-1.2 liters (specific capacity will be in the manual).
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with a torque converter, or a semi-automatic with a clutch and gearbox.
Number Of Gears:
If semi-automatic: typically 5 forward gears and reverse. If CVT, it's variable.
Features
Drive System:
2WD (Two-Wheel Drive), rear-wheel drive.
Final Drive:
Chain drive.
Fluid Specifications
Transmission Fluid:
Gear oil for the final drive chain case, and potentially automatic transmission fluid (ATF) if it's a true automatic. Specifics will be in the manual.
📐 Dimensions
Exterior
Length:
Approx. 68-72 inches (specifics in manual).
Width:
Approx. 38-42 inches (specifics in manual).
Height:
Approx. 40-44 inches (specifics in manual).
Weights
Dry Weight:
Approx. 200-230 lbs (specifics in manual).
Fuel Capacity:
Approx. 2.0-2.5 gallons (specifics in manual).
Towing Capacity:
Generally not recommended or specified for this class of ATV.
🛡️ Safety Features
Ratings
Safety Features General:
Designed for off-road use, emphasis on stability and rider control. No formal crash ratings as with passenger cars.
Active Features
Braking System:
Drum brakes on front and rear wheels (or possibly a disc brake on the rear). Specifics detailed in the manual.
Passive Features
Handlebars:
Handlebar grips and control levers designed for ergonomic operation.
Lighting:
Headlight and taillight for visibility. Manual will detail bulb types and replacement.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This era of ATV focused on core functionality, not infotainment systems.
Driver Assistance
Driver Assistance Features:
N/A - Basic controls and rider input are the primary means of operation.
Connectivity
Connectivity Options:
N/A - No electronic connectivity features present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-1,500 miles or annually. Manual will provide precise intervals and conditions.
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions. Replacement intervals will be specified.
Spark Plug Replacement:
Intervals typically range from 3,000-6,000 miles or annually. Manual will specify the correct plug type and gap.
Chain Lubrication Adjustment:
Recommended every few hundred miles, or more frequently based on usage. Manual will detail proper tension and lubrication.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 or 10W-40 (refer to manual for exact recommendation based on temperature).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Known Issues
Carburetor Cleaning:
Common for older ATVs to experience carburetor clogging from fuel varnish if not run regularly or if fuel stabilizer is not used.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues. Manual will provide troubleshooting steps and wiring diagrams.
Chain Wear:
Regular lubrication and adjustment are key to extending chain and sprocket life.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Suzuki Motor Corporation, Japan.
Model Evolution
Atv Introduction:
Suzuki was a pioneer in the ATV market, introducing models like the LT125 to broaden its off-road offerings.
Lt125 Significance:
The LT125 was one of Suzuki's early and popular entry-level ATVs, known for its reliability and ease of use.
Production
Production Period:
1983-1988 for this specific model generation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the LT125 are not readily documented, it was a popular and well-regarded model in its class during its production years.
Ratings
Customer Satisfaction:
Generally positive for its class, known for reliability and durability when properly maintained.
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