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Suzuki LT250R LT 250R 1988-1992 Service Repair Manual

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The Suzuki LT250R, produced from 1988 to 1992, stands as a testament to Suzuki's engineering prowess in the sport ATV market. This model, known for its 246 cc liquid-cooled, single-cylinder...
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Taper: Atv
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UGS: 153626
Suzuki LT250R LT 250R 1988-1992 Service Repair Manual
The Suzuki LT250R, produced from 1988 to 1992, stands as a testament to Suzuki's engineering prowess in the sport ATV market. This model, known for its 246 cc liquid-cooled, single-cylinder two-stroke engine, offered a powerful and agile riding experience, making it a popular choice for enthusiasts and competitors alike. Its design emphasized performance and reliability, incorporating features like a 6-speed transmission, dual hydraulic disc front brakes, and a single hydraulic disc rear brake for effective stopping power. The LT250R was recognized for its handling capabilities and robust construction, solidifying Suzuki's reputation in the off-road vehicle segment. This comprehensive Service Repair Manual provides essential information for the maintenance, repair, and restoration of your Suzuki LT250R. Covering the production years 1988 through 1992, the manual details procedures for all major systems, including the engine, fuel system, cooling system, electrical components, and chassis. With step-by-step instructions, troubleshooting guides, and detailed specifications, this manual is an invaluable resource for both do-it-yourself owners and professional mechanics. It aims to empower users to maintain their vehicle's optimal performance, address potential issues efficiently, and ensure its longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT250R
Model Designation:
LT 250R
Product Name:
Suzuki LT250R LT 250R 1988-1992 Service Repair Manual Pdf Download
Codes
Chassis Code:
Not specified in provided information
Engine Code:
Not specified in provided information
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition:
Inexpensive way to keep the vehicle working properly, fix problems cheaply
Competitive Analysis
Differentiation:
Highly detailed, step-by-step instructions, comprehensive coverage, visual aids (photos/illustrations)
Key Features
Comprehensiveness:
Contains everything needed to repair, maintain, rebuild, refurbish, or restore
Knowledge Acquisition:
Helps user learn more about their vehicle and prevent future problems
Reliability:
Very reliable source of information
Guarantee:
Satisfied Guaranteed
📋 Manual Details
Coverage Areas
Coverage Years:
1988, 1989, 1990, 1991, 1992
Primary Coverage:
Service, Repair, Maintenance, Restoration, Refurbishment
Page Count
Page Count:
Not specified in provided information
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and maintenance procedures
Fuel System:
Comprehensive coverage including carburetor tuning and fuel delivery
Cooling System:
Maintenance and repair of the liquid cooling system
Electrical System:
Diagnosis, troubleshooting, and repair of electrical components
Chassis:
Covers suspension, steering, brakes, and frame components
Emission Control:
Information on emission control systems and their maintenance
General Information:
Includes general specifications and safety precautions
Periodic Maintenance:
Detailed maintenance schedules and procedures
Services Information:
General service information and procedures
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication
Repair:
Step-by-step repair instructions for all major components
Rebuild:
Complete engine and component rebuild procedures
Refurbishment:
Guidance for restoring components to original condition
Restoration:
Detailed information for comprehensive vehicle restoration
Troubleshooting:
Diagnostic procedures for identifying and resolving common issues
Engine Disassembly Reassembly:
Complete, detailed step-by-step procedures for engine teardown and reconstruction.
Suspension Adjustment Overhaul:
Instructions for adjusting and rebuilding front and rear suspension components.
Brake System Service:
Maintenance, bleeding, and repair of hydraulic brake systems.
Electrical Diagnostics:
Wiring diagrams, troubleshooting charts, and component testing for ignition, lighting, and charging systems.
Carburetor Tuning Rebuilding:
Detailed guides for cleaning, adjusting, and rebuilding the Mikuni carburetor.
Cooling System Flush Repair:
Procedures for flushing, refilling, and repairing leaks in the liquid cooling system.
Chassis Component Replacement:
Guidance on replacing parts such as bearings, seals, and control cables.
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete disassembly and rebuild
Illustrations:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Implied by PDF format, enhancing usability
Print Quality
Printability:
Fully Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding Type:
Digital (Printable Pages)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZIP
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, Liquid-cooled, Single-cylinder
Displacement:
246 cc (15.0 cu in)
Bore X Stroke:
66.0 mm x 72.0 mm (2.60 in x 2.83 in)
Compression Ratio:
6.8:1
Carburetion:
Mikuni VM26SS
Cylinder Design:
Single cylinder with reed valve induction
Cooling Method:
Liquid-cooled
Performance
Horsepower:
Approximately 32-36 HP (specific dyno figures vary by year and tuning)
Torque:
Not specified in provided information, but characterized by strong low-to-mid range power
Fuel System
Fuel Type:
Unleaded gasoline (typically 87-90 octane) mixed with 2-stroke oil
Fuel Tank Capacity:
2.5 US gal (9.5 L)
Engine Internals
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Kick starter
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, sequential
Features
Clutch Type:
Wet multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
71.5 in (1815 mm)
Overall Width:
46.1 in (1170 mm)
Overall Height:
43.1 in (1095 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
395 lbs (179 kg)
Dimensions
Ground Clearance:
10.2 in (259 mm)
🛡️ Safety Features
Ratings
Safety Rating:
Not Applicable (Off-road vehicle, no formal crash ratings)
Active Features
Braking System Front:
Dual hydraulic disc
Braking System Rear:
Single hydraulic disc
Passive Features
Lighting:
Headlight and taillight
Hand Guards:
Standard
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic ATV design of the era)
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Engine:
Refer to manual (typically every 20-30 hours of operation or annually)
Air Filter Cleaning:
Refer to manual (frequently, depending on operating conditions)
Spark Plug Replacement:
Refer to manual (e.g., every 100-150 hours)
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific 2-stroke oil for premix or injection systems (refer to manual for precise type and ratio)
Coolant Type:
Suzuki Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with distilled water (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Transmission Oil Type:
Refer to manual; typically a specific gear oil or heavy-duty motor oil for the transmission/gearbox
Known Issues
Carburetor Issues:
Clogging due to fuel residue, tuning difficulties
Cooling System:
Overheating due to radiator blockage or pump issues
Suspension Wear:
Wear in bushings and bearings over time
Electrical Connections:
Corrosion or loose connections, especially in off-road environments
Power Valve Sticking:
Carbon buildup can cause the powervalve to stick, affecting performance
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Model Line:
Part of Suzuki's popular line of high-performance sport ATVs, succeeding models like the LT250R and leading to models like the LT-Z series.
Production
Production Period:
1985-1992 (1988-1992 covered by this manual)
Key Updates During Coverage:
Minor revisions and updates across the 1988-1992 period, particularly in suspension, chassis geometry, and minor engine tuning for improved performance and reliability.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The LT250R was widely regarded as one of the premier sport ATVs of its time, praised for its performance and handling, contributing to Suzuki's strong reputation in the ATV market.
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