Suzuki Quad Sport Z400 2008-2012 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: QuadSport Z400 Model Nickname: LT-Z400 Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation Code: K8-L2 Codes Chassis Code: LT-Z400 👋 Introduction Market Position Segment:...

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Taper: Atv

Distributeur:

UGS: 73767

Mots clés: 2008 2009 2010 2011 2012 Atv Misc Motorcycles Quad Sport Z400 Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

QuadSport Z400

Model Nickname:

LT-Z400

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation Code:

K8-L2

Codes

Chassis Code:

LT-Z400

👋 Introduction

Market Position

Segment:

Sport ATV

Target Audience:

Enthusiasts seeking high performance, trail riders, recreational riders

Competitive Analysis

Key Competitors:

Yamaha Warrior/Raptor, Honda TRX, Kawasaki KFX

Key Features

Atv Philosophy:

Designed for agility, power, and rider comfort in off-road conditions.

Manual Value Proposition:

Enables owners to perform comprehensive maintenance and repairs, saving on labor costs and maximizing vehicle lifespan.

📋 Manual Details

Coverage Areas

Years Covered:

2008, 2009, 2010, 2011, 2012

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Maintenance

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, timing, lubrication, cooling

Fuel System:

Carburetor tuning, fuel pump, fuel filter replacement, fuel tank maintenance

Transmission:

Clutch service, gear inspection, shift mechanism repair, oil changes

Drivetrain:

Chain drive, sprockets, axle maintenance, differential service

Suspension:

Front and rear suspension components, shock absorber adjustment and replacement, steering linkage

Brakes:

Hydraulic system, brake pad replacement, caliper service, rotor inspection, bleeding procedure

Electrical System:

Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, wiring diagrams

Cooling System:

Radiator, fan, coolant flushing, thermostat replacement

Frame And Bodywork:

Chassis inspection, panel removal and installation, seat, handlebar, footpeg maintenance

Procedures Included

Maintenance:

Regular service checks, oil changes, filter replacements, lubrication points

Troubleshooting:

Diagnostic charts for common problems, symptom-based solutions

Repair:

Detailed step-by-step instructions for component overhaul and replacement

Disassembly And Assembly:

Complete procedures for engine, transmission, and chassis components

Torque Specifications:

Precise torque values for all critical fasteners

Wiring Diagrams:

Comprehensive electrical system schematics

Technical Depth

Depth:

Comprehensive, covering from basic user maintenance to full engine rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Print Quality

Quality:

High-resolution for clear diagrams and text

Binding Type

Type:

Digital Download (PDF)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

4-stroke, Single-cylinder, DOHC, 4-valve

Displacement:

376 cc

Bore X Stroke:

88.0 mm x 70.1 mm

Cooling System:

Liquid-cooled

Performance

Horsepower Estimated:

~30 HP

Torque Estimated:

~24 lb-ft

Fuel System

Fuel Delivery:

Mikuni BSR36 carburetor

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

2.6 US gal (9.8 L)

Lubrication

Oil Type:

SAE 10W-40 API SG or higher

Oil Capacity With Filter:

1.8 US qt (1.7 L)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Features

Clutch Type:

Wet multi-plate

Drive:

Final Drive:

O-ring sealed chain, Drive sprocket, Rear axle, Pinion sprocket

Fluid Specifications

Transmission Oil Type:

SAE 80W API GL-4

Fluid Capacity

Transmission Oil Capacity:

0.8 US qt (0.75 L)

📐 Dimensions

Exterior

Overall Length:

70.9 in (1800 mm)

Overall Width:

41.9 in (1065 mm)

Overall Height:

43.9 in (1115 mm)

Wheelbase:

49.4 in (1255 mm)

Ground Clearance:

10.2 in (260 mm)

Weights

Dry Weight:

375 lbs (170 kg)

Curb Weight:

393 lbs (178 kg)

🛡️ Safety Features

Ratings

Crash Test Info:

N/A (ATV, typically not crash-tested by agencies like NHTSA)

Active Features

Braking System:

Front: Dual hydraulic disc; Rear: Single hydraulic disc

Passive Features

Lighting:

Halogen headlights, LED taillight/brake light

Operator Protection:

Handlebar controls, footwells, throttle limiter (adjustable)

💡 Technology Features

Infotainment

System:

N/A (Focus on performance, not infotainment)

Driver Assistance

Features:

N/A (Designed for manual control and rider input)

Connectivity

Features:

Engine Management

System:

CDI (Capacitor Discharge Ignition)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months, whichever comes first. Inspect more frequently under severe use.

Air Filter Cleaning:

Every 1000 km (600 miles) or more often in dusty conditions.

Spark Plug Replacement:

Every 4000 km (2500 miles) or as needed. Check gap at 1000 km.

Chain Lubrication And Tension:

Every 500 km (300 miles).

Fluid Specifications

Engine Oil Recommendation:

Suzuki Genuine 4-stroke Motorcycle Oil (10W-40) or equivalent meeting API SG or higher.

Coolant Type:

Suzuki Super Long Life Coolant (50% solution) or equivalent ethylene glycol-based antifreeze.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Problems:

Potential carburetor jetting issues at higher altitudes, wear on chain and sprockets, occasional electrical connector corrosion.

Common Solutions:

Re-jetting carburetor for altitude, regular chain maintenance, dielectric grease on electrical connections.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Specialization:

Known for reliable and performance-oriented motorcycles and ATVs.

Model Evolution

Lineage:

Successor to earlier LT-Z models, built on a proven platform.

Key Updates In Period:

Refinements to suspension, ergonomics, and potentially minor engine tuning.

Production

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its handling, power delivery, and reliability in the sport ATV segment.

Ratings

Review Scores:

Highly rated by ATV publications for its performance-to-value ratio.