Engine:
Detailed diagnostic, repair, and overhaul procedures for the engine, including fuel system, ignition system, cooling system, lubrication system, and emissions control.
Transmission:
Service and repair information for the gearbox, clutch, and drivetrain components.
Brakes:
Inspection, adjustment, and repair of the braking system, including hydraulic components and friction materials.
Suspension And Steering:
Maintenance, repair, and alignment procedures for the front and rear suspension, steering gear, and linkages.
Electrical System:
Wiring diagrams, troubleshooting guides, and repair procedures for the entire electrical system, including battery, alternator, starter, lighting, and accessories.
Body And Chassis:
Body panel repair, door mechanisms, glass, interior trim, and chassis component maintenance.
Maintenance:
Routine maintenance tasks, service intervals, fluid checks, and filter replacements.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems across all vehicle systems.
Repair:
Step-by-step repair instructions for component removal, disassembly, reassembly, and installation.
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical issues.
Bodywork Repair:
Procedures for panel alignment, rust repair, and minor collision repair. Includes information on door mechanisms, hinges, and window operation.
Cooling System Repair:
Radiator, water pump, thermostat, heater core, and hose replacement/repair procedures.
Fuel System Repair:
Carburetor overhaul, fuel pump service, fuel line replacement, and fuel tank inspection.
Ignition System Repair:
Distributor, ignition coil, spark plug wires, and points/condenser service and replacement.
Exhaust System Maintenance:
Inspection and replacement of exhaust manifold, pipes, muffler, and catalytic converter (if applicable).
Wheel And Tire Service:
Tire inspection and replacement, wheel balancing, and alignment procedures. Includes information on wheel bearing maintenance.
Lighting And Accessories:
Headlight adjustment, bulb replacement, and troubleshooting of interior/exterior lights and accessories like wipers and horn.
Depth:
Comprehensive coverage suitable for professional technicians, including detailed specifications, torque values, and diagnostic strategies. Also accessible for advanced DIY enthusiasts.
Diagnostic Tools:
Covers the use of basic diagnostic tools like multimeters and timing lights, crucial for diagnosing issues on vehicles of this era.
Component Rebuild:
Provides detailed instructions for the complete disassembly, inspection, measurement, and reassembly of major engine and transmission components.
Torque Specifications:
Includes precise torque values for critical fasteners, essential for correct assembly and preventing component failure.
Wiring Diagrams:
Features comprehensive, often color-coded, wiring diagrams for the entire vehicle, vital for electrical troubleshooting and repair.
Special Tools:
Lists any special tools required for specific procedures, ensuring correct and safe repair practices.
Engine Code:
F5A (typical for this chassis/era, though specific engine code not provided in product info)
Engine Type:
Inline 3-Cylinder, 4-stroke, naturally aspirated gasoline engine.
Displacement:
Approximately 543 cc (0.54 L)
Horsepower:
Around 28-32 PS (approx. 27-31 bhp) depending on tuning and market specifications.
Torque:
Approx. 40-45 Nm (approx. 30-33 lb-ft)
Fuel Delivery:
Carburetor (likely a single-barrel downdraft carburetor, e.g., Hitachi or Mikuni).
Fuel Type:
Unleaded Gasoline
Oil Capacity:
Approximately 3.0 Liters (3.2 US Quarts) with filter change. Exact capacity should be confirmed in manual.
Coolant Type:
Ethylene Glycol based coolant (e.g., 50/50 mix with water). Manual will specify exact type and capacity.
Length:
Approximately 2,995 mm (118.0 inches)
Width:
Approximately 1,295 mm (51.0 inches)
Height:
Approximately 1,295 mm (51.0 inches)
Wheelbase:
Approximately 1,840 mm (72.4 inches)
Curb Weight:
Approximately 500-550 kg (1100-1210 lbs)
Gross Vehicle Weight Rating:
N/A (Typical for Kei-class, manual will have specific figure)
Cargo Volume:
Minimal, designed for city commuting and occasional light cargo. Specific volume not typically quoted for this class, focus on passenger space.
Oil Change:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months. Manual will have precise recommendation.
Air Filter:
Replace every 15,000 - 25,000 km (10,000 - 15,000 miles) or as needed based on operating conditions. Manual will provide specific interval.
Spark Plugs:
Replace every 20,000 - 30,000 km (12,000 - 18,000 miles). Manual will specify plug type and gap.
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 is common for this era. Manual is the definitive source.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify exact type.
Coolant:
50/50 mix of ethylene glycol coolant and distilled water. Manual will specify capacity and approved types.
Common Problems:
Rusting (particularly wheel arches, sills, and floor pans), carburetor tuning issues, ignition system component wear (points, condenser), coolant leaks from hoses and gaskets, clutch wear due to light weight and city driving.