Suzuki VS700 VS750 VS800 1987-2009 Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 157205

Mots clés: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Intruder Motorcycle Motorcycles Suzuki VS700 VS750 VS800

Variantes de produits

Description

This manual covers the Suzuki VS700 Intruder, VS750 Intruder, and VS800 Intruder cruiser motorcycles produced between 1987 and 2009. These models are recognized for their V-twin engines, shaft drive, and classic cruiser styling, representing Suzuki's enduring presence in the motorcycle market. Designed for riders who appreciate a blend of performance and traditional aesthetics, the Intruder line offers a reliable and engaging riding experience. This comprehensive workshop service repair manual is an essential resource for maintaining the integrity and performance of these iconic machines. This workshop service repair manual provides in-depth, professional-quality information for the Suzuki VS700, VS750, and VS800 Intruder models. It details procedures for general information, fuel and cooling systems, engine top end, clutch, lubrication, crankshaft and transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and the electrical system. The manual includes step-by-step instructions, hundreds of photos and illustrations, and troubleshooting guides for diagnosing and repairing common issues, making it an indispensable tool for both do-it-yourself enthusiasts and experienced mechanics.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS700 Intruder, VS750 Intruder, VS800 Intruder

Product Name:

Suzuki VS700 VS750 VS800 1987-2009 Service Repair Manual

Generation

Applicable Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

Competitive Analysis

Value Proposition:

Comprehensive, official factory service information at an economical price, eliminating the need for expensive paper manuals or waiting for delivery.

Key Features

Manual Features:

Step-by-step instructions, hundreds of photos/illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents, combined electrical troubleshooting and diagrams.

Troubleshooting Aid:

Excellent for diagnosing and repairing electrical system problems due to combined troubleshooting and detailed wiring diagrams.

📋 Manual Details

Coverage Areas

Manual Coverage:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided, but implies comprehensive coverage)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Downloadable PDF

Delivery Method:

Instant download link available on checkout page after payment.

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Top End, Engine Lubrication System, Engine Removal/Installation, Fuel System, Cooling System

Drivetrain Systems:

Clutch, Crankshaft, Transmission, Final Drive

Chassis Systems:

Wheels/Tires, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System, Wiring Diagrams, Troubleshooting

Frame And Bodywork:

Frame integrity checks, body panel removal and installation, and related hardware.

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Changes, Filter Replacement, Inspections

Repair Procedures:

Complete Disassembly and Reassembly of all covered systems, Component Overhaul, Component Replacement

Diagnostic Procedures:

Troubleshooting common issues, Electrical System Diagnostics, System-specific troubleshooting guides

Component Specific Procedures:

Detailed procedures for carburetor adjustment and overhaul, ignition timing, valve clearance adjustment, clutch engagement and adjustment, transmission gear inspection, and brake caliper service.

Suspension And Steering Service:

Fork seal replacement, shock absorber servicing, steering head bearing adjustment and replacement.

Electrical Diagnostics:

Comprehensive diagnostic procedures for charging system, ignition system, lighting, starter system, and switches, supported by clear wiring diagrams.

Technical Depth

Depth Of Coverage:

In-depth, professional quality, detailed step-by-step instructions, hundreds of photos and illustrations, enlarged insets for critical components.

Diagnostic Tools:

While not explicitly listing tools, the manual's detailed troubleshooting implies the use of common motorcycle diagnostic tools like multimeters, feeler gauges, and torque wrenches.

Repair Level:

Covers everything from basic maintenance to complete engine and component overhauls, suitable for all skill levels.

📊 Manual Specifications

File Format

File Format:

Compatibility:

Compatible with all PC based Windows operating systems and Mac.

Print Quality

Printability:

Printable without any restriction, entire manual or specific pages

Binding Type

Binding Type:

N/A (Downloadable PDF)

Paper Type

Paper Type:

N/A (Digital format)

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, SOHC (commonly found across VS700/750/800 models, specific variations may exist across years)

Engine Displacement:

700cc, 750cc, 800cc (specific to the VS700, VS750, and VS800 designations)

Cooling Method:

Liquid-cooled (for most VS750/800 models; VS700 may vary, check manual)

Valve Actuation:

SOHC (Single Overhead Camshaft) with 2 valves per cylinder (typical for this engine configuration).

Performance

Horsepower Torque:

Specifications vary by model year and specific engine configuration (covered in detail within the manual)

Fuel System

Fuel Delivery:

Carbureted (likely Mikuni, specific models detailed in manual)

Engine Lubrication System

Oil Type Capacity:

Specific Suzuki recommendations for engine oil viscosity and capacity are detailed in the manual (e.g., SAE 10W-40, API SE or SF classification).

🔧 Transmission

Standard

Transmission Type:

Constant Mesh, 5-speed or 6-speed (depending on specific model/year, covered in detail)

Features

Drive Type:

Shaft Drive

Transmission Fluid:

Manual specifies recommended transmission fluid type and capacity.

📐 Dimensions

Exterior

Style:

Cruiser Motorcycle

💡 Technology Features

Infotainment

Instrumentation:

Basic analog instrumentation including speedometer, tachometer, odometer, trip meter, and indicator lights. Specific features vary by model year.

Driver Assistance

Rider Aids:

Primarily mechanical systems. ABS was not a standard feature on early models, but may have been introduced on later iterations (manual would detail any ABS systems).

Connectivity

Connectivity Features:

N/A (Motorcycle of this era predates modern connectivity features).

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

Detailed schedules for oil changes, filter replacements, chain adjustments (if applicable), brake fluid checks, and valve clearance checks are provided in the manual.

Tire Maintenance:

Information on tire pressure checks and replacement guidelines are included.

Brake System Maintenance:

Procedures for brake fluid flush, pad replacement, and rotor inspection are detailed.

Fluid Specifications

Coolant Type:

Manual specifies type and mixture ratio for the cooling system (likely a permanent type antifreeze).

Brake Fluid:

Manual specifies the DOT rating for brake fluid (e.g., DOT 3 or DOT 4).

Final Drive Fluid:

Manual specifies the type and capacity for the final drive (shaft drive) lubrication.

Engine Oil Viscosity Grade:

Likely SAE 10W-40, or as specified by Suzuki for ambient temperature ranges (detailed in manual).

Known Issues

Common Wear Items:

The manual addresses common wear items such as clutch plates, brake pads, wheel bearings, and suspension components, providing diagnostic and replacement procedures.

Electrical Issues:

The detailed electrical section and troubleshooting guides help address potential issues like charging system problems, ignition system faults, and wiring harness issues.

Carburetor Issues:

The manual covers carburetor tuning, cleaning, and rebuilding, which are common maintenance tasks for this era of motorcycles.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Intruder Lineage:

The VS Intruder series represents Suzuki's entry into the cruiser market, evolving from smaller displacement models to the larger VS700/750/800, known for their V-twin engines and classic styling.

Production

Production Period:

1987-2009 (as indicated by manual coverage)