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Suzuki VS700 VS750 VS800 S50 1985 1986 1987 1988 Factory Service Repair Manual

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This manual covers the VS700 Intruder, VS750 Intruder, VS800 Intruder, and S50 Intruder cruiser motorcycles produced between 1985 and 1988. These models are recognized for their robust V-twin engines, comfortable...
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UGS: 136952
Suzuki VS700 VS750 VS800 S50 1985 1986 1987 1988 Factory Service Repair Manual
This manual covers the VS700 Intruder, VS750 Intruder, VS800 Intruder, and S50 Intruder cruiser motorcycles produced between 1985 and 1988. These models are recognized for their robust V-twin engines, comfortable riding ergonomics, and classic cruiser aesthetics, making them popular choices in their segment. Throughout their production, variations such as the VS700GL, VS700GLE, VS750GL, VS800GL, and S50 variants were offered, each contributing to a strong presence in the cruiser market. This comprehensive Factory Service Repair Manual provides detailed information essential for the maintenance and repair of your Intruder. It includes in-depth coverage of engine systems, drivetrain, fuel and electrical systems, chassis components, and emission controls. You will find step-by-step procedures for routine maintenance, component overhauls, troubleshooting common issues, and detailed technical specifications. This manual is an invaluable resource for owners and technicians aiming to ensure the longevity and optimal performance of these motorcycles.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS700 Intruder, VS750 Intruder, VS800 Intruder, S50 Intruder
Model Variant:
VS700GL, VS700GLE, VS750GL, VS800GL, S50
Codes
Chassis Code:
Commonly referred to by model designation (e.g., VS750GL)
Engine Code Indicator:
Engine designation typically tied to model (e.g., VS750)
👋 Introduction
Market Position
Vehicle Segment:
Cruiser motorcycles
Target Audience:
Owners and independent mechanics seeking factory-accurate repair information
Competitive Analysis
Competitive Market:
Competed against other Japanese cruisers like Honda Shadow, Yamaha Virago, and Kawasaki Vulcan in its era.
Key Features
Model Distinction:
Known for its V-twin engine, comfortable riding position, and classic cruiser styling.
Manual Value Proposition:
Provides cost-effective DIY repair solutions, reducing reliance on expensive dealership service.
📋 Manual Details
Coverage Areas
Applicable Years:
1985, 1986, 1987, 1988
Covered Models:
Suzuki VS700 Intruder, VS750 Intruder, VS800 Intruder, S50 Intruder
Specific Variants Covered:
VS700GL, VS700GLE FG, VS700GLE DG, VS700GL FG, VS700GL DG, VS700GLPH, VS700GLEFH, VS750 Intruder (UK), VS750GLPJ Intruder, VS750GLF Intruder (UK), VS800GL Intruder
Page Count
Estimated Page Count:
Comprehensive (exact count not provided, but typical for factory service manuals covering multiple years/variants)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Method:
Instant Download
Compatibility:
WINDOWS and MAC
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, tuning, lubrication, cooling, ignition, starting, charging, fuel system components
Drivetrain Systems:
Shaft drive system inspection, maintenance, and repair
Fuel System:
Carburetor systems, fuel lines, fuel pump, fuel filter service
Chassis Systems:
Suspension (front fork, rear shock), steering, brakes (front and rear), wheels, tires
Electrical Systems:
Wiring diagrams, lighting, ignition system, charging system, starter motor, battery, fuses, relays
Emission Control:
Emission control system inspection and servicing
Procedures Included
Maintenance Procedures:
Routine scheduled maintenance, oil changes, filter replacements, chain/shaft drive adjustments, brake adjustments, spark plug replacement
Repair Procedures:
Engine rebuilds, carburetor synchronization and rebuilding, brake caliper service, fork seal replacement, electrical component troubleshooting and replacement
Troubleshooting Guides:
Systematic troubleshooting steps for common and uncommon issues
Technical Data And Specs:
Detailed torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth Of Coverage:
Factory-level, comprehensive, covering everything from basic maintenance to complete engine and component overhauls
Diagnostic Information:
Includes diagnostic procedures for identifying and rectifying faults across all vehicle systems
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if created from a digital source, allowing for quick information retrieval
Print Quality
Printability:
Yes, printable for physical copy creation
Binding Type
Binding Options:
N/A (Digital download, binding would be user's choice upon printing)
Paper Type
Paper Recommendation:
N/A (Digital download, but typically high-quality paper is recommended for service manuals)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement Vs700:
699 cc
Displacement Vs750:
742 cc
Displacement Vs800:
805 cc
Bore X Stroke Vs700:
72.0 mm x 85.0 mm (approximate, consult manual for exact)
Bore X Stroke Vs750:
76.0 mm x 82.0 mm (approximate, consult manual for exact)
Bore X Stroke Vs800:
83.0 mm x 74.4 mm (approximate, consult manual for exact)
Performance
Horsepower Vs700:
Approx. 55-60 hp (Varies by market and specific variant, consult manual for precise figures)
Torque Vs700:
Approx. 40-45 lb-ft (Varies by market and specific variant, consult manual for precise figures)
Fuel System
Fuel Delivery:
Carbureted (typically dual Mikuni carburetors)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 13-14 liters (3.4-3.7 US gallons), consult manual for specific model
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive System:
Shaft drive
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1550-1580 mm (61.0-62.2 inches)
Weights
Dry Weight:
Approximately 200-220 kg (440-485 lbs), varies by model and specifications
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to motorcycles in the same way as cars; safety focuses on rider input and machine integrity.
Active Features
Braking System:
Hydraulic disc brakes (front and rear, though some early models may have rear drum)
Suspension Features:
Telescopic front forks, Swingarm rear suspension with adjustable shock absorber(s)
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment Features:
N/A - These models predate modern motorcycle infotainment systems.
Driver Assistance
Assistance Systems:
N/A - No electronic rider aids such as ABS or traction control were typically available on these models.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km (2,000-4,000 miles) or 6-12 months, consult manual for specific recommendation
Spark Plug Replacement:
Recommended at 10,000-20,000 km (6,000-12,000 miles), consult manual
Valve Clearance Check:
Typically every 10,000-15,000 km (6,000-9,000 miles), critical for V-twins
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 10W-50 motorcycle specific oil recommended. Consult manual for exact spec.
Engine Oil Capacity:
Typically around 2.5-3.0 liters (2.6-3.2 US quarts) with filter change, consult manual
Brake Fluid Type:
DOT 3 or DOT 4 (usually specified in manual), hygroscopic and requires regular replacement
Final Drive Oil Type:
API GL-5, SAE 80W-90 hypoid gear oil recommended for shaft drive. Consult manual.
Known Issues
Carburetor Issues:
Clogged jets, vacuum leaks, synchronization problems due to age and fuel quality.
Electrical Gremlins:
Corroded connectors, failing rectifier/regulator, weak starter solenoids are common with age.
Shaft Drive Maintenance:
Requires regular lubrication and inspection to prevent wear and failure of universal joints and final drive gears.
Front Fork Leaks:
Worn fork seals can lead to oil leaks, requiring replacement.
Maintenance Schedule
Schedule Availability:
Yes, the manual contains a detailed periodic maintenance schedule.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Intruder Lineage:
The VS series Intruder models were Suzuki's foray into the popular cruiser market, building on the success of earlier V-twin designs.
Model Changes Within Years:
Engine displacements were updated (700cc to 750cc, then 805cc) to circumvent import restrictions and increase performance. Trim and cosmetic variations existed.
Production
Production Period Covered:
1985-1988
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for these individual model years, but the Intruder line was generally well-received in the cruiser market.
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