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2009 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down

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This Service Repair Manual covers the VS700/VS750/VS800/S50 Boulevard models from 2006 to 2009. These motorcycles are powered by a reliable air-cooled, 4-stroke V-twin engine with displacements ranging from 695cc to...
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2009 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down
This Service Repair Manual covers the VS700/VS750/VS800/S50 Boulevard models from 2006 to 2009. These motorcycles are powered by a reliable air-cooled, 4-stroke V-twin engine with displacements ranging from 695cc to 783cc, known for their smooth power delivery and classic cruiser aesthetics. The platform, evolving from the Intruder series to the S50 Boulevard, offers a comfortable riding experience and has earned a reputation for dependability among cruiser enthusiasts. Its design emphasizes timeless styling and mechanical simplicity, making it a popular choice for riders seeking a classic cruiser experience. This comprehensive manual provides detailed information essential for maintaining and repairing your VS700/VS750/VS800/S50 Boulevard. It includes in-depth coverage of general information, periodic maintenance procedures, engine repair, shaft drive systems, cooling, fuel, lubrication, emission control, electrical systems, and chassis components. Step-by-step instructions, troubleshooting guides, and factory-level technical specifications, including diagrams and illustrations, are provided to assist owners and professional technicians in all aspects of servicing, from routine oil changes to complete engine rebuilds.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS700/VS750/VS800/S50 Boulevard
Product Type:
Service Repair Manual
Coverage Years:
2006, 2007, 2008, 2009
Codes
Engine Code Variants:
V-twin (700cc, 750cc, 800cc)
👋 Introduction
Market Position
Target Audience:
Owners seeking to perform their own maintenance, repairs, and restorations, as well as professional motorcycle technicians.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-authorized repair information at a fraction of the cost and without shipping delays compared to physical manuals.
Key Features
Diagrams Illustrations:
Extensive use of detailed diagrams and illustrations for clarity.
Wiring Schematics:
Included for electrical system troubleshooting and repair.
Step By Step Instructions:
Clear, sequential instructions for all repair and maintenance tasks.
📋 Manual Details
Coverage Areas
General Information:
Included
Periodic Maintenance:
Included
Engine Repair:
Included
Shaft Drive:
Included
Cooling System:
Included (Air-cooled)
Fuel System:
Included
Lubrication System:
Included
Emission Control:
Included
Electrical System:
Included
Chassis Components:
Included
Servicing Information:
Included
Page Count
Estimated Pages:
Comprehensive (Exact count not provided, but described as 'highly detailed')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end and bottom-end rebuilds, cylinder head, pistons, crankshaft, camshafts, timing.
Fuel And Lubrication:
Carburetor(s) tuning and overhaul, fuel pump, fuel lines, oil pump, oil filter, oil change procedures, lubrication points.
Electrical:
Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery, fuses, switches.
Chassis:
Frame, suspension (front forks, rear shock), steering, wheels, tires, brakes (front and rear), final drive (shaft).
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though shaft drive eliminates this), brake adjustments, tire pressure checks, lubrication.
Tune Up:
Carburetor synchronization, ignition timing (if adjustable), valve clearance checks/adjustments.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides.
Rebuilds:
Complete engine rebuilds, carburetor rebuilds, brake caliper rebuilds.
Disassembly Reassembly:
Step-by-step instructions for component removal and installation.
Technical Depth
Depth:
Factory-level detail suitable for both DIY and professional mechanics, including exploded diagrams and torque specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, printable.
Print Quality
Printability:
Yes, designed to be printed section by section or in full.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Medium:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and MAC
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Configuration:
Air-cooled, 4-stroke, V-twin
Displacement Variants:
695cc (VS700 Intruder), 742cc (VS750 Intruder), 783cc (VS800 Intruder/S50 Boulevard)
Bore X Stroke Approximate:
VS750: 76.0 mm x 81.0 mm; VS800: 83.0 mm x 74.4 mm
Valvetrain:
SOHC, 3 valves per cylinder (2 intake, 1 exhaust) typically actuated by pushrods and rocker arms.
Performance
Horsepower Approximate:
VS750: ~48 HP @ 6500 RPM; VS800: ~53 HP @ 6500 RPM (Estimates vary by specific model year and market)
Torque Approximate:
VS750: ~43 lb-ft @ 5000 RPM; VS800: ~47 lb-ft @ 5000 RPM (Estimates vary)
Fuel System
Carburetion Type:
Dual Mikuni carburetors (e.g., VM34 for VS750/VS800, or similar variants depending on year and emissions regulations).
Fuel Delivery:
Gravity feed from fuel tank via petcock to carburetors.
Cooling System
Type:
Air-cooled
Lubrication System
Type:
Wet sump
Oil Capacity Approximate:
3.2 US quarts (3.0 Liters) with filter change (Consult manual for precise spec).
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Drive Type:
Shaft drive
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase Approximate:
VS800/S50: ~64.6 inches (1640 mm)
Weights
Dry Weight Approximate:
VS800/S50: ~472 lbs (214 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles in the same way as cars; manual covers safety features and maintenance of braking/handling systems.
Active Features
Braking System:
Hydraulic disc front and rear. Manual covers caliper, master cylinder, and fluid maintenance/replacement.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals. Manual covers bulb replacement and electrical checks.
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (speedometer, tachometer, odometer, trip meter, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
None. Focus is on core mechanical and electrical systems.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-4,000 miles or 6 months (Refer to manual for exact interval).
Spark Plug Check:
Every 3,000-4,000 miles (Refer to manual).
Valve Clearance Check:
Typically at 7,500 miles or as specified in the manual.
Fluid Specifications
Engine Oil Type:
API SG, SF or SE, SAE 10W-40 or 20W-50 motorcycle oil (Refer to manual for precise viscosity and specification).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Refer to manual).
Final Drive Oil Type:
Gear oil, SAE 80W-90 (Refer to manual).
Known Issues
Common Problems:
Carburetor jetting/cleaning issues (especially after storage), starter clutch wear, drive shaft spline lubrication maintenance, potential for rear shock absorber leaks over time. The manual will provide detailed diagnostics and repair procedures for these and other potential issues.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing reliable and performance-oriented motorcycles, particularly known for their V-twin cruisers.
Model Evolution
Evolution:
The VS700/750/800 Intruder series, later rebranded as the S50 Boulevard, represents Suzuki's entry into the mid-size cruiser market. The S50 (introduced around 2005) is a refinement of the long-standing VS800 Intruder platform, offering classic cruiser styling.
Production
Production Start Year:
The VS800 Intruder platform began production in the late 1980s.
Production Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The VS800/S50 platform is generally recognized for its reliable V-twin engine, comfortable riding position, and classic styling, making it a popular choice for cruiser enthusiasts.
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