1991 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down

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Taper: Motorcycle

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UGS: 142971

Mots clés: 1991 Intruder Motorcycle Motorcycles S50 Suzuki VS700 VS750 VS800

Variantes de produits

Description

This manual covers the VS700 Intruder, VS750 Intruder, VS800 Intruder, and S50 Boulevard cruiser motorcycles produced between 1989-1992 for the VS models and 2005-2009 for the S50 Boulevard. These motorcycles are characterized by their air-cooled V-twin, four-stroke engines, known for their tractable power delivery and classic cruiser styling, complete with a comfortable riding position and a low-maintenance shaft drive. The Intruder line represented a commitment to offering reliable and stylish cruiser motorcycles, appealing to riders seeking dependable performance and timeless aesthetics. This comprehensive factory service and repair manual provides detailed instructions for the repair, maintenance, rebuilding, refurbishing, and restoration of your cruiser. It is designed for both do-it-yourself enthusiasts and professional mechanics, covering all major systems including the engine, fuel, lubrication, cooling, transmission, electrical, chassis, suspension, and braking systems. With step-by-step procedures, detailed diagrams, exploded views, and full wiring schematics, this manual is an essential resource for ensuring your motorcycle remains in optimal condition and for effectively diagnosing and resolving any potential issues.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS700 Intruder / VS750 Intruder / VS800 Intruder / S50 Boulevard

Model Variants Covered:

VS700GL, VS750GL, VS800GL, S50 Boulevard

Year Range:

1989-1992 (VS models), 2005-2009 (S50 Boulevard)

Engine Type:

V-Twin, Four-stroke

👋 Introduction

Market Position

Model Segment:

Cruiser Motorcycle

Target Demographic:

Riders seeking classic styling and reliable V-twin performance

Competitive Analysis

Key Competitors Era:

Honda Shadow, Yamaha Virago, Kawasaki Vulcan (similar displacement classes)

Key Features

Engine Configuration:

Air-cooled V-twin engine, known for its tractable power delivery

Drivetrain:

Shaft drive for low maintenance

Styling:

Classic cruiser aesthetics with a comfortable riding position

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service/Repair Manual

Primary Coverage:

Repair, Maintenance, Rebuilding, Refurbishing, Restoration

Target Audience:

Do-It-Yourselfers and Professional Mechanics

Page Count

Estimated Page Count:

N/A (Downloadable Digital Format)

Language

Language:

English

Format

File Format:

Compatibility:

Windows and Mac

Software Requirements:

Adobe PDF Reader

Delivery Method:

Instant Digital Download

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine disassembly, assembly, tuning, and troubleshooting

Fuel System:

Carburetor(s) adjustment, cleaning, rebuilding, fuel pump, fuel filter

Lubrication System:

Oil pump, oil filter, oil passages, oil change procedures

Cooling System:

Air-cooling system, component inspection, heat dissipation

Transmission System:

Gearbox operation, maintenance, clutch system, shaft drive service

Shaft Drive System:

Rear differential maintenance, lubrication, and overhaul

Electrical System:

Wiring diagrams, ignition system, lighting, charging system, starter motor, battery

Chassis And Suspension:

Front forks, rear shock absorber, steering system, wheel bearings, frame

Braking System:

Front and rear brake caliper service, master cylinder, brake fluid, hydraulic lines

Emission Control:

Emission control information and related system components

Procedures Included

General Information:

Model overview, safety precautions, vehicle identification numbers (VIN)

Periodic Maintenance:

Scheduled maintenance checks, inspections, and replacements

Tune Up:

Carburetor synchronization, spark plug replacement, ignition timing adjustments

Troubleshooting:

Diagnostic procedures for common and complex issues across all systems

Rebuilding:

Detailed instructions for rebuilding major components like the engine and transmission

Restoration:

Guidance for bringing a classic motorcycle back to its original condition

Electrical Diagnostics:

Step-by-step troubleshooting for electrical faults using wiring diagrams

Technical Depth

Depth Of Information:

Comprehensive, covering from basic inspections to complete overhauls

Illustrations:

Detailed diagrams, exploded views, and illustrations for clarity

Schematics:

Includes full wiring schematics for electrical system diagnosis

📊 Manual Specifications

File Format

File Quality:

High-resolution PDF, suitable for printing

Print Quality

Printability:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

VS700: VTX700, VS750: VTX750, VS800: VTX800

Displacement:

VS700: 699cc, VS750: 747cc, VS800: 805cc

Bore X Stroke:

VS700: 73.0 x 82.0 mm, VS750: 75.0 x 84.0 mm, VS800: 83.0 x 74.4 mm (approximate, check manual for exact)

Performance

Horsepower:

VS700: ~47 hp, VS750: ~50 hp, VS800: ~53 hp (at crankshaft, approximate)

Torque:

VS700: ~54 Nm, VS750: ~57 Nm, VS800: ~63 Nm (at crankshaft, approximate)

Fuel System

Carburetion:

Twin Keihin carburetors (e.g., CV or similar)

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 11-13 Liters (check manual for exact model specification)

🔧 Transmission

Standard

Type:

5-speed constant mesh manual transmission

Optional

Options:

Features

Clutch Type:

Wet multi-plate

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

Varies by model, typically around 2200-2300 mm

Width:

Varies by model, typically around 800-850 mm

Height:

Varies by model, typically around 1100-1200 mm

Weights

Dry Weight:

VS700: ~185 kg, VS750: ~190 kg, VS800: ~195 kg (approximate)

Wet Weight:

Approx. 200-210 kg (with fluids, approximate)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles not subject to typical automotive crash testing standards)

Active Features

Braking System:

Front disc brake, Rear drum or disc brake (model dependent)

Passive Features

Lighting:

Headlight, tail light, turn signals, brake light

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation)

Driver Assistance

Rider Aids:

N/A (Pre-ABS era)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months (consult manual for exact)

Spark Plug Replacement:

Typically every 7,500-10,000 miles (consult manual for exact plug type and gap)

Air Filter Cleaning:

Every 3,000-6,000 miles or as needed in dusty conditions

Valve Adjustment Interval:

Typically around 10,000-15,000 miles (critical for V-twins, consult manual)

Fluid Specifications

Engine Oil Type:

API SE, SF, SG or SH; SAE 10W-40 or 20W-50 (check manual for specific viscosity based on temperature)

Engine Oil Capacity:

Approx. 2.5 - 3.0 Liters (with filter change, check manual)

Brake Fluid Type:

DOT 3 or DOT 4 (consult manual)

Shaft Drive Fluid Type:

Hypoid gear oil, API GL-4 or GL-5, SAE 80W-90 (check manual)

Known Issues

Carburetor Issues:

Can be prone to clogging due to infrequent use or poor fuel quality, leading to rough idling or starting problems.

Shaft Drive Maintenance:

Requires regular checks and changes of shaft drive fluid to prevent wear on gears and bearings.

Fuel Petcock:

Vacuum operated petcocks can fail over time, affecting fuel delivery.

Electrical Connections:

Corrosion on electrical connectors, especially grounds, can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Intruder Lineage:

The VS series Intruder models were Suzuki's primary cruiser offerings in the late 80s and 90s, evolving from the smaller VS700 into the larger VS800. The S50 Boulevard is a later iteration of the VS800 platform.

Production

Production Years:

VS700 (circa 1986-1987), VS750 (circa 1987-1991), VS800 (circa 1992-2004), S50 Boulevard (circa 2005-2009)

Manufacturing Locations:

Japan, potentially other global assembly plants

🏆 Awards & Recognition

Recognitions

Award History:

N/A (Specific awards for this model line are not prominently documented in general reviews, but it was a well-regarded cruiser in its class).