2004 Suzuki VS700 VS750 VS800 S50 Service Repair Manual Down

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

24 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 142920

Mots clés: 2004 Intruder Motorcycle Motorcycles S50 Suzuki VS700 VS750 VS800

Variantes de produits

Description

This manual covers the VS700 Intruder, VS750 Intruder, VS800 Intruder, and S50 Boulevard cruiser motorcycles manufactured between 2001 and 2005. These models are renowned for their reliable V-twin, four-stroke engines, offering a comfortable ride and classic styling that has made them a favorite among cruiser enthusiasts. The engineering quality and enduring appeal of the Intruder lineage, which the S50 Boulevard continues, are testament to a commitment to producing durable and enjoyable motorcycles. This comprehensive factory service manual provides detailed instructions for maintenance, repair, and troubleshooting. It covers all major systems, including the engine, drivetrain, fuel, lubrication, cooling, electrical, and chassis. With step-by-step procedures, exploded diagrams, and essential technical specifications, this manual serves as an indispensable resource for DIY enthusiasts, amateur mechanics, and professional technicians alike, ensuring accurate servicing and optimal performance for your cruiser.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS700 Intruder / VS750 Intruder / VS800 Intruder / S50 Boulevard

Year:

2001-2005

Motorcycle Type:

Cruiser

Codes

Model Codes:

VS700, VS750, VS800, VZ800 (M50/C50 for later models sharing similar architecture)

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, amateur mechanics, and professional technicians working on 2001-2005 Suzuki VS700, VS750, VS800, and S50 motorcycles.

Competitive Analysis

Value Proposition:

Provides factory-level repair and maintenance information, crucial for accurate servicing and maximizing the lifespan of these classic cruisers.

Key Features

Documentation Style:

Factory-issued, comprehensive, with detailed diagrams and step-by-step procedures.

Delivery Method:

Instant digital download, eliminating shipping costs and waiting times.

📋 Manual Details

Coverage Areas

Covered Models:

Suzuki VS700 Intruder, VS750 Intruder, VS800 Intruder, S50 Boulevard

Covered Years:

2001, 2002, 2003, 2004, 2005

Page Count

Estimated Pages:

500-700 (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, emissions.

Drivetrain:

Shaft drive system, universal joints, final drive unit, maintenance, and repair.

Fuel System:

Carburetor (VM type typically), fuel pump, fuel lines, fuel filter replacement, cleaning, and adjustment.

Lubrication System:

Oil pump, oil passages, oil filter, oil type specifications, oil change procedures.

Cooling System:

Air cooling system, cylinder head cooling fins, engine temperature management.

Emission Control:

Exhaust system components, catalytic converter (if applicable), emission control regulations and testing.

Electrical System:

Battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plugs), starting system (starter motor, solenoid), lighting (headlight, taillight, signals), instrumentation, wiring schematics.

Chassis:

Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings, brakes (front and rear), clutch operation.

Procedures Included

Maintenance:

Routine service, oil changes, filter replacements, spark plug service, chain/shaft drive inspection, brake checks, tire pressure, general inspection.

Tune Up:

Carburetor synchronization and adjustment, ignition timing, valve clearance checks and adjustments (if applicable), idle speed settings.

Troubleshooting:

Diagnostic charts for common problems related to engine, electrical, fuel, and chassis systems.

Repair Rebuild:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.

Restoration:

Guidance on refurbishing and restoring various components for aesthetic and functional purposes.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance to complete engine and chassis rebuilds, including detailed electrical troubleshooting.

Detail Level:

Step-by-step instructions, exploded diagrams, illustrations, wiring schematics, and specifications.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Searchability:

Likely searchable text within the PDF (depends on original scan quality).

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital)

Compatibility

Operating Systems:

WINDOWS and MAC

Requirements

Software Required:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-Stroke

Displacement Vs700:

699 cc

Displacement Vs750:

747 cc

Displacement Vs800 S50:

805 cc

Cooling System:

Air-Cooled

Bore X Stroke Vs800:

94 mm x 76 mm (typical for the 805cc variant)

Performance

Horsepower Approximate Vs800:

45-50 HP (estimated, actual varies by year/tune)

Torque Approximate Vs800:

60-65 Nm (estimated)

Fuel System

Carburetor Type:

Twin VM-type Carburetors (e.g., Mikuni VM26SS or similar)

Fuel Delivery:

Diaphragm type fuel pump

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Final Drive:

Shaft Drive

Features

Clutch Type:

Wet, Multi-Plate

📐 Dimensions

Exterior

Wheelbase Approximate Vs800:

1590 mm (62.6 in)

Seat Height Approximate Vs800:

720 mm (28.3 in)

Weights

Dry Weight Approximate Vs800:

190-200 kg (418-440 lbs)

Fuel Tank Capacity Approximate Vs800:

12 L (3.2 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds relevant national safety standards for motorcycles of its era.

Active Features

Braking System:

Hydraulic Disc (Front), Drum or Disc (Rear depending on model/year).

Passive Features

Lighting:

Halogen Headlight, LED Taillight, standard turn signals.

💡 Technology Features

Infotainment

Infotainment System:

Basic Analog Instrumentation (Speedometer, Tachometer, Fuel Gauge, Odometer, Trip Meter). No modern infotainment systems.

Driver Assistance

Anti-lock Braking System (ABS) not typically available on these models.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 4,000-6,000 km (2,500-3,700 miles) or 6 months, refer to manual for precise intervals.

Valve Clearance Check:

Usually around 10,000-12,000 km (6,000-7,500 miles) or annually. Critical for engine performance.

Fluid Specifications

Engine Oil Type Vs800:

API SE, SF, SG, SH, SJ or higher, SAE 10W-40 motorcycle specific oil. (Manual will confirm exact spec and capacity)

Final Drive Oil Type:

Hypoid gear oil SAE 80W-90 (Manual will confirm)

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (Manual will confirm)

Known Issues

Carburetor Cleaning:

Periodic cleaning and synchronization of the dual carburetors is essential for smooth running, especially after long storage or on higher mileage bikes.

Shaft Drive Maintenance:

Regular inspection and lubrication of the shaft drive splines and universal joint can prevent wear and noise.

Ignition Coil Failure:

While not excessively common, ignition coils can degrade over time, leading to misfires or no spark.

Regulator Rectifier Failure:

Early models can sometimes experience regulator/rectifier issues leading to charging problems. This manual will detail testing procedures.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for a wide range of vehicles.

Model Evolution

Intruder Lineage:

The Intruder series, including the VS700/750/800, established Suzuki's presence in the cruiser market with classic styling and V-twin engines. The S50 Boulevard is a continuation and rebranding of this lineage.

Production

Production Period Core:

The VS800 Intruder platform was in production for a significant period, with this manual covering key years leading up to its rebranding as the S50.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The VS800 Intruder and its successor, the S50, are well-regarded for their reliable V-twin engines, comfortable ride, and classic styling, making them popular choices for cruiser enthusiasts.