Segment:
Compact SUV / Crossover
Usp:
Offered a larger, third-row seating option in a compact SUV class, distinguishing it from many competitors.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra (in terms of practicality and seating capacity).
Seating:
Available with 5 or 7 seats, a significant advantage for families.
Drivetrain:
Offered in both Front-Wheel Drive (FWD) and optional All-Wheel Drive (AWD).
Coverage Years:
2001, 2002, 2003, 2004, 2005, 2006
Regions Covered:
North America (Primary Focus)
Type:
Factory Service Workshop Repair Manual
Powertrain:
Engine mechanical, Engine electrical, Fuel system, Ignition system, Emission control, Cooling system, Lubrication system, Exhaust system, Transmission (Automatic & Manual), Transfer Case, Drivetrain (Axles, Driveshafts)
Chassis:
Suspension (Front & Rear), Steering system, Brake system (Front & Rear, ABS), Wheels and Tires
Body:
Body structure, Exterior trim, Doors, Hood, Liftgate, Interior trim, Seats, Glass and mirrors, HVAC system, Body electrical (lighting, wipers, power accessories)
Maintenance:
Scheduled maintenance, Oil and filter change, Fluid level checks and changes, Spark plug replacement, Air filter replacement, Brake pad and rotor replacement, Tire rotation and balancing
Repair:
Engine component repair and replacement (e.g., head gasket, timing belt/chain), Transmission overhaul and component replacement, Brake caliper and master cylinder repair, Suspension component replacement (shocks, struts, bushings), Steering rack replacement, Electrical component diagnosis and repair, HVAC system component replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), Symptom-based troubleshooting guides, Electrical circuit diagrams, Component testing procedures
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Quality:
High-resolution PDF, ensuring clear text and diagrams.
Searchability:
Fully text-searchable PDF for quick access to information.
Printability:
Printable pages for easy use in a workshop environment.
Type:
Digital (Not Applicable for physical binding)
Type:
Digital (Not Applicable for physical paper type)
Type:
4-speed Automatic Transmission
Type:
5-speed Manual Transmission (Less Common, primarily on earlier models/specific trims)
Automatic Transmission Model:
4E30 (likely)
AWD System:
Viscous coupling all-wheel-drive system
Manual Transmission Model:
RM402 (likely)
Length:
178.7 inches (4539 mm)
Width:
70.1 inches (1780 mm)
Height:
66.9 inches (1699 mm)
Wheelbase:
104.3 inches (2649 mm)
Ground Clearance:
7.9 inches (200 mm) (approx.)
Seating Capacity:
5 or 7 passengers
Cargo Volume Behind 2Nd Row:
36.5 cu ft (approx.)
Cargo Volume Behind 3Rd Row:
10.8 cu ft (approx.)
Curb Weight FWD:
3,625 lbs (1644 kg) (approx.)
Curb Weight AWD:
3,792 lbs (1720 kg) (approx.)
Towing Capacity:
3,500 lbs (1588 kg)
NHTSA Rollover Resistance:
4 out of 5 stars (model dependent, generally good for its class).
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional / Standard on some AWD models
Airbags:
Front dual-stage airbags, Optional front side-impact airbags.
Seat Belts:
3-point seat belts with pre-tensioners for front occupants.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (Iridium type recommended)
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months
Engine Oil Type:
SAE 5W-30 API SJ or ILSAC GF-3 (Synthetic blend or full synthetic recommended for better performance and protection)
Engine Oil Capacity:
4.8 US quarts (4.5 liters) with filter change
Coolant Type:
Suzuki Long Life Coolant (Pink) or equivalent HOAT coolant
Transmission Fluid Type:
Suzuki ATF J-Type or Dexron III/Mercon equivalent
Power Steering Fluid Type:
Dexron II/III ATF
Engine Mounts:
Premature wear of engine mounts, leading to vibrations.
Exhaust Manifold:
Cracking of the exhaust manifold can occur, leading to exhaust leaks and a loud ticking noise.
Transmission Shifting:
Occasional rough shifting or delayed engagement in the automatic transmission. Fluid and filter changes are crucial.
Rear Shock ABSorbers:
Rear shock absorbers can wear out relatively quickly, affecting ride quality.
Brand Focus:
Suzuki is known for its compact, efficient vehicles and motorcycles, with a history in off-road vehicles.
Origins:
The XL7 was Suzuki's first attempt at a larger, crossover-style SUV, built on a stretched version of the Grand Vitara platform.
Rebadging:
This generation of the XL7 was also sold as the Chevrolet XL-7 in some markets due to a partnership between GM and Suzuki.
Manufacturing Location:
Eslov, Sweden (produced by a GM Europe subsidiary, then shipped to North America)
